The Benefits of Mixed Case Palletization for Retail and E-commerce Businesses

Product manufacturing demands have evolved a lot over the years. Now, businesses worldwide need to be more efficient without compromising quality. It can only be achieved through robotic palletization. But mixed case palletization is proven to overpower conventional palletizing because it can meet modern business needs in less time.

Now the question arises why mixed case palletization is better than conventional palletization. Well, it is a modified version of palletization. Advanced 3D vision and algorithms allow SKUs of different sizes and types to be packed on a single pallet.

This unique approach to palletization saves up on time, energy and injuries, etc.

The benefits are not limited to these few things only. This simple-looking and easy-to-apply process can give a handful of benefits to e-commerce businesses to boost their sales by simultaneously fulfilling and managing diverse product manufacturing complications.

One of the main reasons behind businesses preferring mixed-case palletization is to satisfy each customer’s need without compromising quality or efficiency. Nowadays, the main focus of businesses is to be fast and perfect. These two aspects are contradictory to each other.

In order to make things fast, we must spend a considerable amount of time, but not anymore. This type of palletization will do it for you. But before that, let’s learn how it works.

Brief Introduction to Mixed-case Palletization

It is an automated palletization process that requires 3D vision and advanced algorithms. The robotic palletizers are able to utilize the pallet space efficiently by putting SKUs that are different in sizes, shapes, materials, etc.

The main purpose behind doing this is that the customers can get their desired products in a single order. Apart from that, it also reduces product damage and chaos in the warehouse. Utilizing the space and time at its most is what this palletization process is all about.

How It Can Improve the Entire Production System

Automated palletization systems work on various aspects of the production systems making the entire thing smooth and reliable.

Meeting Multiple Product-Type Manufacturing Demands

Meeting product demand is one of the most pivotal parts of any business, and mixed-case palletization does the same. In e-commerce businesses, it is natural for receivers to order multiple things simultaneously.

Packing them separately takes a lot of time and leaves room for human errors. But this palletization process allows all the multiple orders to be packed on a single pallet.

This way, the customers get their products on time, without any damage and all at once. You tell me, aren’t they more likely to return to you? The experience is what companies sell, and it improves that crucial experience.

Reducing Shipping Cost

Navigating a business in the right direction demands the right distribution of investment. Packing each item separately increases the shipping cost. Think of a separate code, box, packing, and safety materials for each.

On the other hand, mixed-case palletizing can easily do that on a single pallet. Therefore, you are actually saving a handsome amount on shipping. The saved money can be used in other essential operations of your business.

Supply Chain Accuracy

The key rule for increasing supply chain accuracy is reducing shipping steps. To understand it, let’s compare it with a human-driven shipping process.

First, the products will be checked manually; after that, they will be arranged, and the packing process will occur. The process would be time-consuming, which is a big no for businesses.

Robotic palletization can do all of these at once. Through 3D vision and programs, the robots can detect the damage, exclude the faulted products, pick the right ones, and arrange them on the pallet according to sizes and pack them. As a result, human labor can be used in other areas.

Improved Order Accuracy

What is the biggest shortcoming of a fast production system? Damage of products. In most cases, the products get damaged while increasing the speed, making the process longer as repair and replacement of the products are added.

But this robotic palletizing system eliminates this risk by scanning the products before packing. Moreover, the right placements of the products on the pallet make them less vulnerable to falling and breakage.

It reduces the risk of exchanges and unhappy customer reviews.

Staying in the Long Run

Businesses that want to stay in the long run must improve the production and shipment process faster while making the most of their warehouses. This is only possible with this automated palletization process.

The more you can provide their desired service, the more sales you generate.

Takeaway

Most industries depend on automated robotic palletizers, and it is a smart move. But evolving the process with time is also important. As you know the benefits now, you can easily go for it and see how a small change can make a bigger impact.