8 Benefits Of 3D Printing Using Formlabs Fuse 1

Courtney Jenkins
4 min readNov 2, 2021

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The use of 3D printing or additive manufacturing in the industry has advanced significantly. This innovative technique is now widely used in a variety of fields to create stronger and lighter structures and components. The Formlabs Fuse 1 is a 3D printer intended for serious manufacturing and engineering applications among today’s top brands.

The Formlabs Fuse 1 is a 3D printer that’s been around for a while and has proven to be highly durable and adaptable. If you’re wondering why 3D printers like this are useful, or what advantages they provide, continue reading.

Usage of Mixed Raw Materials

Because manufacturing in mass is more expensive, it encourages the use of fewer ingredients. The materials utilised for subtractive or injection mould manufacturing must first be calculated and combined chemically and physically. However, because 3D printing technology allows designers to create anything, there are no limits to their imagination. This technology readily accepts a wide range of raw materials, including metal, rubber and nylon. And this encourages the use of multiple materials with contrasting properties to forge a final product with certain desired characteristics and performance levels.

Practical product testing

3D printing using the Formlabs Fuse 1 makes it much easier to detect any flaws or drawbacks in the design since you can touch and feel the prototype. The search for any flaws or drawbacks in the design is considerably simpler because of 3D printing. In case of difficulties, designers may change the CAD models and re-create a modified version.

Accessibility

Today, there are many more individuals that have access to 3D printing. Aside from 3D printers like the Formlabs SLS, there are also 3D pens available that can produce the same results as a printer. Many designers, businesses, and professionals may create the goods and components they require instantly, whenever and wherever they want, as a result of this rapid progress.

Unlimited use of shapes and geometry

Moulding and cut-making methods are used to make the appropriate forms. As a result, designers had a hard time generating complicated designs with this technology. However, 3D printing using the Formlabs SLS has made it easier. With the use of appropriate materials, this technology can now produce even the most difficult outcomes that the user imagines.

Advance time-to-market turnaround

Consumers want items that are appropriate for their lifestyles. Runners prefer lighter running shoes, implying the use of lighter materials. Gamers desire seamless, lifelike experiences, which necessitates using faster and more intelligent processors. Customers want cars that make commuting easier, with some even demanding self-driving vehicles. Consumers want things to work effectively and they want them now. 3D printing using the Fuse 1 SLS can help satisfy the growing consumer demand for new goods by shortening design-to-production time. CAD designers develop concepts using software such as 3D models. These designs are then sent to be 3D printed to make functioning prototypes. Engineers and designers may subsequently use these finished models to examine the design and test features, depending on their purpose.

Make lighter but durable parts

Aircraft manufacturers are always on the lookout for ways to shed weight on their aircraft. Every gram avoided equals additional weight available for passengers or freight. However, the aircraft must maintain its strength and integrity. Designers generally employ intricate matrix designs to accomplish this. These components are difficult to make with conventional machining processes because they are complex structures.

Faster production

Injection moulds and subtractive methods utilise a more complex process. 3D printing is faster than traditional manufacturing, including injection moulds and subtractive. Consider the speed of a sports car versus that of a horse cart. Both will get to their destination, albeit at different speeds. 3D printing tests concepts and designs quickly from prototype to finished product. Speeds up the design and prototyping process, allowing for more time to iterate on the prototype and identify product-market fit before the competition. 3D printing production with the Fuse 1 SLS only takes a few hours. Conventional manufacturing techniques, on the other hand, may take days or even several weeks to test ideas and designs.

Better quality

Traditional manufacturing methods might also produce faulty prototypes. Assume a scenario in which someone desires to make a cake by combining all of the components, mixing them up, and baking them in the oven. If the components do not mix correctly, the cake may have several issues including air bubbles, uncooked zones, or poor flavour.

This is how subtractive or injection moulds can sometimes work. You are not always sure of quality 100%. 3D printing, on the other hand, allows for the construction of the thing one piece at a time, ensuring more creative designs and ultimately higher-quality items.

It’s a good idea to think about the procedures and equipment you’ll employ when creating product prototypes or bespoke parts. And, thanks to additive manufacturing and 3D printers like Formlabs Fuse 1, you can turn your notion into reality far faster and easier than you might ever have imagined.

In today’s technological world, such techniques and equipment have a significant influence on the development of various components, from basic to complex structures. Anyone may acquire the dependability, simplicity, and accuracy they require for their manufacturing jobs, no matter how complicated they are.

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Courtney Jenkins
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I am Courtney Jenkins from United Kingdom