5 Day Workshop on Maintenance Planning
Title: Maintenance Planning and Scheduling
Goals: To improve reliability of critical plant and machinery to improve upon Productivity, Performance and Profitability.
Objectives of the Workshop:
By the end of the training program cum workshop participants would be able to: —
- Formulate a reliability centered maintenance plan with great clarity
- Would be able to have a firm grasp on application of CBM techniques in improving reliability of a plant.
- Would be able to carry out deep analysis of failure modes in order to improve upon the inherent reliability of a plant
Who should attend?
- Sr. Managers, Managers, Sr. Engineers and Engineers connected to the task of Maintenance Planning and Scheduling.
- Participants should have a minimum of 5 years of experience in either Maintenance or Reliability Engineering
Course Structure:
Day 1: Basic steps of Maintenance Planning & Scheduling and its benefits
Day 2: Foundation Knowledge of Maintenance Planning and Scheduling
Day 3: Development of Maintenance Planning and Scheduling
Day 4: Practice and Workout Sessions
Day 5: Improving Reliability through Maintenance Planning and Scheduling
Detail breakup: Day-wise
Day 1: Basic steps of Maintenance Planning & Scheduling and its benefits
Maintenance — Problems and Expectations
Cost of Failures and its effects
Purpose of Maintenance Planning
Overview of RCM
Steps to create an efficient and effective Maintenance Plan
Case Studies
Open Forum
Day 2: Foundation Knowledge to create a Maintenance Plan
Evolution of Maintenance Practices
Condition Based Maintenance
Vibration Analysis
Wear Debris Analysis
Thermal Imaging
Visual Monitoring
Putting it all together
Open forum
Day 3: Development of Maintenance Planning and Scheduling
Ascertaining Criticality
7 Questions of RCM
RCM process
Functions and Performance Standards
Failure Modes — Explicit and Hidden
Failure Patterns
Warning Effects
Failure Cause
Consequence and Rating
Maintenance Tasks
Scheduling and System
Workload calculations
Open Forum
Day 4: Practice and Workout Sessions
Understanding a sample case
Workout on a simulation
Workout on your own machine
Presentation and discussion
Day 5: Improving Reliability through Maintenance Planning and Scheduling
Concept of Complexity with regards to Machine Failures
Review of Equipment Maintenance
Deep dive in Root Cause Failure Analysis
Dynamic analysis of potential failure modes
Design Out Maintenance
Improving Performance
Key Performance Indices
Open Forum
Contact:
Dibyendu De
Director
Reliability Management Consultant Pvt. Ltd.
dde337@gmail.com
+91 7044627404 / +91 9836466678
