What are the benefits of using Ointment Manufacturing Plant for the Cosmetic Industry
Ointments are among the most widely used medications today. Surface-level injuries, burns, skin infections, discomfort, and more can all be treated with them. This is one of the most important elements driving the current increase in ointment sales. Most pharmaceutical companies are currently concentrating their efforts on ointments, which are simple to apply and do not need swallowing or injection. An ointment manufacturing plant is the preferred method for producing ointments. These tough equipment contribute to the production of a substantial portion of the ointments on the market today. Let’s look at what makes them unique.
The benefits of using Ointment Manufacturing Plant for the Cosmetic Industry
Reduction in Labor Cost
You will require a large number of employees if you want to use human resources in the creation of creams, tubes, or lotions. Regardless of the strategy they choose, they must eventually raise the price in order to be rewarded for the labor they perform. On the other hand, if you use an ointment manufacturing factory, you may cut labor costs to almost nothing. All you need is one operator to keep an eye on the production process and ensure that all of the components are working properly. You may not only achieve tremendous efficiency in the production process but also optimize earnings by lowering costs by employing this modern machine.
Consistency and Reliability
There are chances of variances in each production batch when any cream, tube, or lotion manufacturing procedure is done manually. Some measurement equipment are available to reduce variations, however they add time to the manufacturing process, resulting in decreased efficiency. As a result, selecting the correct cream production factory, such as Anti Marks Manufacturing Plant, ensures uniformity and dependability in the manufacturing process.
Increased Production Efficiency
We all know that speeding up the manufacturing process increases profitability. The speed with which the product is made and delivered to the consumer is also critical to the company’s success. The most crucial point to remember is that end-users prefer to use easily available items. No one wants to wait for a product to become available since it might be inconvenient. Anti Septic Cream Manufacturing Plant, for example, is an ointment plant type that boosts manufacturing efficiency. The capacity of various types of ointment manufacturing plants is mainly dependent on the manufacturer of the ointment plant.
Versatility
There are just a few ointment production units that are dedicated to a specific product or container type. The majority of cream producing units are multipurpose. They are excellent for the production of a variety of items. They are also suitable with many sorts of containers for filling items such as creams, lotions, and tubes. Some of the high-tech ointment production factories can handle items of various viscosities. With its multitasking capacity, the correct sort of manufacturing plant not only helps to reduce production costs, but also enhances production efficiency. Also, you can see the Containment isolator
Manufacturing Procedure of Ointment
Ointment is made in the same way as creams, lotions, pastes, and gels are. These formulations are made using two different processes: automated and semi-automatic. Let’s take a look at each one individually.
1. Automatic Process
- The water-soluble components are first dissolved in demineralized water. This is referred to as the water phase. and it is carried out in a specific container known as the water phase vessel.
- Similarly, the wax and oil components are combined in a separate container known as the wax phase vessel. It’s known as the wax phase.
- Both of these containers are heated and completely combined using motor-driven agitators.
- Following that, all of these components are filtered and transported to another container via pipes using a vacuum system. This is known as the Ointment Manufacturing Vessel. During this phase, the drug component of the cintment is introduced while the liquid is heated and stirred.
- High-speed homogenizers and emulsifiers are also used to homogenize and emulsify the mixture in order to distribute the components as evenly as possible.
- When the product is ready, it is transferred to the storage tank using a bump pump. The storage vessel is frequently equipped with heating and movement capabilities.
- The storage vessel is then transferred to the filling machine, where the substance is heated to facilitate the transfer. The product is then sent to the filling machine’s hopper using two metering pumps.
- The triple roller mill is used to remove excess water from the finished product before it is loaded into the tubes. It also contributes to the product’s further homogenization.
- The filling machine is loaded with tubes. Due to the sucking mechanism, the piston of the filling machine cylinder puts out the predicted quantity of the cintment take through a nozzle into the tube.
- Following filling, the tube is routed through the pressing, crimping, and coding stations.
- In the case of plastic tubes, they initially proceed to the air blowing station, where hot air is forced into each tube. Finally, they go through sealing and trimming operations before being released from the filling machine.
- CIP systems wash all of the containers utilized in the operations automatically, and our ointment tubes are ready for market.
2. Semi-Automatic Process
- In this procedure, water is heated in a container initially, followed by the addition of wax components in the same container. They are heated and swirled together. The medication components are then added to the same container, and the heating and stirring continue. To aid in complete mixing, a planetary mixer is employed.
- The material is transported to the storage vessel after passing through two colloid mills to reduce particle size and ensure adequate homogenization of the product. The storage tank will contain a heating system as well as wheels for movement.
- The next steps are the same. To ensure simple transit to the filing machine, the material is heated in the storage tank. The conveyance is handled by the metering pump. The triple roller mill aids in the removal of excess liquid content from the finished product.
- The technique for filling, sealing, and packing the tubes is the same as described previously in the autocratic process.
- The vessels and containers used in the procedure are cleaned and rinsed. And here we go, our ointment tubes are set to take the market by storm.
For the manufacture and filling of the ointments, we examined both automatic and semi-automatic techniques. The semi-automatic method appears to be quicker and easier since it uses fewer vessels, but the automated method is more cost-effective on a wider scale and assures superior material processing. Also, you can see the Wet Glue Labelling Machine