Hilti Epoxy anchor High-performance injectable epoxy mortar

Aegroup
8 min readJul 29, 2023

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HILTY Epoxy anchor or the technical term Hilti chemical anchor, is actually a family of epoxy resins with unique chemical properties that are used for various applications in structural modification, retrofitting and equipment installation, Hilti Epoxy anchor is usually two-component.

They are known as softener and hardener, hardener or Epoxy anchor curing agent is usually smaller in volume and causes the mixture to set correctly. Due to its high resistance to tensile and shear forces, Hilti Epoxy anchor is used as a unique product with structural performance in connecting steel to hard concrete.

What is Hilti Injectable epoxy mortar?

Hilti Injectable epoxy mortar has different types, each of which is used for specific purposes in various construction projects, including retrofitting projects and more specifically in the implementation of rebar planting operations. Hilti adhesives are produced with different technical specifications and different standards, which can be used according to different project conditions.

As mentioned before, according to the structural behavior of epoxy-based rebar installation adhesives and pastes, their production is a very complex process and under various standards, which is only carried out by a few companies, which are among the most reliable of these companies.

It is possible to mention Hilti company, in the meantime, other companies follow the example of Hilti company to produce rebar planting Injectable epoxy mortar with a lower quality level, but according to the history and quality of Hilti company’s products.

Hilti Injectable epoxy mortars are among Iranian engineers are more popular.

Application of Hilti Chemical Anchors

The use of Hilti Chemical Anchors is to create adhesion between the wall of the hole created in the concrete and the metal member that is placed inside this hole, this adhesion must be strong enough to be able to take over the mechanism of transferring loads to the metal member to the concrete section. In fact, by injecting Hilti Chemical Anchor into the hole created in the concrete, a suitable substrate is provided for placing the rebar or bolt.

The noteworthy point in the application of Hilti Chemical Anchor is the ability to model the behavior of this chemical anchor when applying different compressive, tensile, torsional torque loads, etc. in the software environment, which has made Hilti Chemical Anchor the first choice for retrofitting projects and be an improvement.

The price of Hilti Epoxy anchor

The price of Hilti Epoxy anchor is always one of the most effective parameters in the selection of the improvement and retrofitting system of the project, usually in the implementation of rebar planting, the price of the executive operation is much lower, and it is the price of Hilti Epoxy anchor that determines the cost of the operation.

Since Hilti Epoxy anchor is directly imported from Germany by the Beton Azma specialized engineering group, it is always affected by the exchange rate, so you can contact the experts of the Beton Azma specialized engineering group to inquire about the price of Hilti Epoxy anchor.

The price of Hilti Epoxy anchor, Hilti Epoxy anchor is packaged and supplied in 500 ml tubes, the price of Hilti Epoxy anchor is actually the price of a 500 ml tube, which according to the size of the rebar and the depth of penetration, it can be determined that each tube of Epoxy anchor How many plantings complete, in order to facilitate the calculation of Hilti Epoxy anchor, the specialized engineering group of concrete testing has provided an application to the engineering community and consumers of this product, so that the number of Hilti Epoxy anchor needed for planting can be easily calculated and then purchased.

Hilti Injectable epoxy mortar for planting rebar

The use of Hilti Injectable epoxy mortar for planting rebars may be used at different stages of the construction project implementation process, consider a concrete structure that was concreted in the past years and today is going to increase the section, or a new element to to be annexed; By using rebar planting, new structural components can be connected to the existing structure.

Also, to create new columns in the foundation of the structure, after the design discussions and modeling of the structure’s behavior, rebar planting with Hilti Injectable epoxy mortar is one of the most used methods.

Planting of rebar in the structure may be done for various reasons; For example, let’s assume that the first floor of a structure is fully implemented and due to execution mistakes, one of the columns is placed in an inappropriate place or it is implemented outside of the axis, and even a part of the structure meets the requirements related to municipal laws.

If not, in this case, one of the key solutions to prevent the total destruction of the structure and to minimize the costs of modifying the transfer of one or more columns; In this method, with the control of calculations by the specialized concrete engineering group, it is possible to create new columns and components on the foundation of the structure by planting rebar and destroy the previous columns.

Types of Hilti Epoxy anchor

Types of Hilti Epoxy according to usage, ingredients, product approvals and other practical features such as time taken, type of packaging and so on. . . It has different divisions, among the most famous of which we can refer to HILTI HIT RE100, HILTI HIT RE500v4 and HILTI HIT HY200 Epoxy anchor.

Each of these adhesives has its own uses, and various factors must be considered in order to choose the correct adhesive for the project. Among these factors, we can refer to the characteristics of the base concrete, weather and corrosion conditions, required load capacity, concrete drilling system, adhesive injection method, time required for setting, etc.

Among the most important factors in choosing Hilti’s rebar planting adhesive is the discussion of bearing capacity and product approvals; It is worth noting that all the bearing capacities announced for Hilti Epoxy anchor are based on valid tests approved by the American International Concrete Association (ACI) or European Union (ETA) approvals and are therefore reliable and can be used as A guide in choosing Hilti Epoxy anchor.

One of the most important parameters in choosing adhesive for installing bolts and epoxy paste for installing rebar is the setting time or the curing time of the adhesive, which is actually the time we need after injecting the adhesive and placing the rebar until the adhesive is completely dry and ready to be loaded.

In some projects, due to the type of planting or time limitations in the sequence of executive operations, this time is very important and effective and can affect the process of choosing the appropriate planting adhesive; Based on this, we should know that Hilti HY200 adhesive is quick-setting and requires less time than Hilti RE100 and RE500v4 adhesives for the final setting.

Specifications of Hilti Epoxy anchor

The technical specifications of Hilti adhesives are mainly in the form of a PDF file or a product booklet next to each of these adhesives and include the technical features of each product, which are briefly discussed here, as well as the PDF file of each product. Which of the products is placed next to them, and if you need more information about Hilti Chemical Anchor and expert advice, you can contact the experts of Beton Azma Engineering Group.

Hilti RE100 Chemical Anchor

Hiltire 100 adhesive is an economical chemical anchor, with a wide application range and suitable for relatively light static loads, and due to its load capacity and appropriate chemical behavior, it is one of the well-known chemical anchors and is used in various projects. If the applied load is static and the required bearing capacity is significantly different from the tolerable stress of the rebar, the best option is to use RE100 Chemical Anchor.

Hilti RE500 Epoxy anchor

Hiltire500v3 Epoxy anchor is the most common and well-known rebar planting Epoxy anchor in the world, which will be available to engineers all over the world by Hilti company until 2022, and after that, a new version of this family called HILTI RE500v4 will be presented, which has features It is very unique and the 100-year lifespan approval of this product is based on the tests of the European Union (ETA), without exaggeration it can be said that Hiltire500 Epoxy anchor is the most popular and widely used chemical anchor in the world, this Hilti Epoxy anchor is for projects It has been used in different ways and its carrying capacity is higher than RE100 and in addition to being able to withstand heavier static loads, it also performs well in handling dynamic loads. Another noteworthy feature of this product is the possibility of using it in cracked and cracked concrete areas.

Hilti HY200 Epoxy anchor

Hilti hy200 Chemical Anchor with a shorter setting time than other Hilti Epoxy anchors is composed of raw materials based on hybrid and like other Hilti Epoxy anchors, it has a double-flow tube packaging. Today, Hilti hy200 adhesive is known as one of the strongest rebar planting adhesives in the world, which has various features, among the most important of these features are the possibility of planting in deep holes, the possibility of planting in concrete Saturation, the ability to withstand static, dynamic and shock loads, the ability to model in the HILTI PPROFIS software environment, and planting in cracked concrete, another important and unique feature of Hilti HY200 Epoxy anchor is the possibility of planting in holes. is to be created with the Kargiri system. The latest version of this product with the HILTI HIT-HY200Rv3 brand has a hundred-year quality guarantee.

Hilti Injectable epoxy anchor gun price

Hilti Injectable epoxy anchor gun, or the Hilti Chemical Anchors injection tool, is actually a device that, with a unique design, leads to the mixing of two components of tube Injectable epoxy anchor, and after exiting from a special nozzle, it is injected into the concrete cavity.

It is noteworthy that non-Hilti guns or A non-standard gun cannot be used to inject Hilti Injectable epoxy anchor, and the use of inappropriate tools for injection can cause the aluminum tube of the Injectable epoxy anchor to tear and cause severe damage, especially to the operator’s eyes.

Therefore, it is recommended that Hilti Injectable epoxy anchor be injected with a special and standard tool. The Hilti Injectable epoxy anchor gun consists of two main parts, which are the cartridge (holding tube) and the dispenser (main body).

The dispenser of the device is the same and similar for all Injectable epoxy anchors, but the Hilti cartridge is produced in two colors, black and red. Optimally, you can be in contact with the experts of the concrete engineering and specialized group.

Originally published at https://aebeton.mybloglicious.com.

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Aegroup

Concrete additives, sealing and repairing, construction adhesives, waterstop, spacers, concrete fibers, polyurethane mastic, flooring, concrete hardening powder