IGBT Rectifier: Working, Features and Important Applications

AWAZAD
5 min readOct 24, 2023

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An IGBT rectifier, also known as an “Insulated Gate Bipolar Transistor rectifier,” is a kind of rectification circuit that uses IGBTs to change direct current (DC) from alternating current (AC). IGBT rectifiers are widely used in many different applications, especially in power systems and industries where accurate control of DC voltage and current is crucial.

We shall examine the IGBT rectifier’s operation, special features, and uses in this comprehensive description.

IGBT Rectifier: Working Principle

Rectification is the process of converting AC electricity to DC, and it is the basis for how the IGBT rectifier works. An IGBT rectifier’s main parts include diodes, transformers, control circuits, and IGBTs. This is a detailed explanation of how an IGBT rectifier operates:

AC to DC Conversion: The mains provide AC electricity to the IGBT rectifier first. Usually, the AC voltage input is sinusoidal.

Stage of Rectification: To create a pulsing DC voltage, the AC voltage is first rectified using diodes. Unidirectional current is produced by diodes, which only permit one direction of current flow.

Stage of Filtering: Next, the pulsating DC voltage is sent through a filter, which is often made up of inductors and capacitors. By decreasing ripple and smoothing the voltage waveform, this stage produces a DC voltage that is comparatively constant.

IGBT Control: The IGBTs are then supplied with the filtered DC voltage. The output voltage and current are managed by the IGBTs. The rectifier precisely adjusts the output voltage and current in accordance with the requirements of the load by adjusting the duty cycle and switching frequency of the IGBTs.

Feedback Control: Constantly monitoring the output, feedback mechanisms — such as voltage and current sensors — provide data to the control circuitry. Based on the feedback, the control system modifies the IGBT switching to provide a steady and precise DC output.

Output: The ultimate result is a DC voltage that is well-regulated and has little ripple or harmonic distortion, making it appropriate for a variety of uses.

Components And Equations For IGBT Rectifier

The basic components of an IGBT rectifier include:

IGBTs: Insulated Gate Bipolar Transistors

Diodes: Used for freewheeling and rectification

DC Bus Capacitor: Smoothens the output voltage

The primary working equations involve the voltage and current relationships, as well as the control scheme. Below, we will explain the operation and provide some key equations:

AC Voltage Input (Vin): This is the voltage supplied by the AC source. It is typically sinusoidal.

AC Current (Iin): The current drawn from the AC source, which is determined by the load.

Rectified DC Voltage (Vdc): The DC voltage across the DC bus. It is the result of rectifying the AC input.

DC Current (IDC): The DC current flowing through the load.

IGBT and Diode Conduction: he IGBTs conduct during a specific interval to control the voltage across the DC bus. IGBT conduction can be controlled using pulse-width modulation (PWM).

Diodes conduct when IGBTs are off or during freewheeling to allow the flow of current in a single direction.

Rectification Equation: The rectified DC voltage (Vdc) can be calculated as an average value of the rectified voltage using the following equation:

Where:

  • T is the time period.
  • Vin is the input AC voltage.
  • Vout is the output voltage.

DC Current Equation: The DC current (IDC) is related to the DC voltage (Vdc) and the load as per Ohm’s law:

Where:

  • Rload is the load resistance.

Control Scheme: The control scheme for IGBT rectifiers can vary, but often it involves pulse-width modulation (PWM) to control the conduction of IGBTs and, therefore, the output voltage. The duty cycle of the PWM signal is adjusted to control the average DC output voltage.

Power Factor Correction (PFC): In some IGBT rectifiers, additional control is used for power factor correction to improve the input power factor. This is typically achieved using boost converters and control algorithms to minimize harmonic distortion.

How Does IGBT Control Voltage?

By altering the gate-to-emitter voltage (VGE), IGBT regulates the voltage. An electric field is produced at the gate terminal (G) in response to an applied voltage. This electric field regulates the current flow between the emitter (E) and collector ©, hence controlling the output voltage.

Why Is IGBT Used In Rectifiers?

Rectifiers employ IGBTs for the following main purposes:

High Voltage Handling: In rectification applications, IGBTs are able to manage high voltage levels.

High Current Capability: As a need for power-hungry applications, they are able to manage high current levels.

Precise Control: IGBTs provide steady DC output by providing precise control over current conduction.

Efficiency: IGBTs minimize power losses due to their low on-state voltage drop.

Harmonic Distortion: For clean output power, they can lower harmonic distortion.

Quick Switching: IGBTs’ quick switching reduces switching losses and enhances control.

Low EMI Interference: Low electromagnetic interference (EMI) is a result of their fast switching.

Parallel Operation: For greater power, several IGBTs can be utilized in parallel.

Ruggedness: They are dependable and strong, making them perfect for hostile settings.

Protection: IGBT modules frequently come with built-in security measures.

Because of its high voltage and current capabilities, exact control, efficiency, reduced harmonic distortion, quick switching, low EMI, parallel operation, durability, and protective features, IGBTs are employed in rectifiers and are suited for various power conversion applications.

Read More: IGBT Rectifier

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