Food, pharmaceutical, chemical, polymer, and other industries are always in concern with the blending of heavy particles into small sizes. However, materials can be blended to fine particles once they are experienced in a V-type blender. Do you know what is a V-type blender? What do you need to know about V-type blenders? Allpack here is providing you with 10 tips about this V-type blender. Let’s get started!
- What Is A V Type Blender?
Industries prefer v-type blenders for efficient and accurate blending of heavy materials into fine and powdered forms. The V-type blender is highly capable of mixing and blending these heavy particles used in chemical, powder, plastic, pharmaceutical, and food industries. The motion of a centered v-shaped container helps in cutting and mixing the particle when they pass through the agitators.
The material is poured from one side of the blender and its three-dimensional moving effects give highly precise results. Once the particles are blended into desired form they are taken out of the other side or lower part of the container.
2. What Are The Applications Of V Type Blender?
It has various types of applications and some of them are in
Food Industry
The food industryis the highest consumable of v-type blenders as it blends a vast number of products into fine particles. The food industryalso uses type blenders as mixers for mixing different compounds. The final products are hygienic and highly secure to use in the preparation of food products. Some of the foods including cocoa powder, flour, wheat flour, wet flour, and fresh meat are blended in a V-type blender.
Pharmaceutical Industry
The pharmaceutical industry is the second biggest user of V-type blenders. Medicines are poured and mixed at high accuracy using a V-type blender. By-products of medicines and supplements that are hard and heavy in size are then further blended and used for making tablets, syrups, suspensions, antibiotics, anti-bacterial medicine, and capsules. All active ingredients including cellulose, starch, gelatin, and lactose are blended into finely powdered particles using a V-type blender.
Chemical Industry
The chemical ingredients including dyes, pigments, powders, and substances are uniformly distributed and mixed to form single processing products in a V-type blender. Paints, detergents, plastic granules, resins, fertilizers granules, agrochemical seeds, fillers, minerals, the crystal form of salt and sugar, and other chemical products use these mixtures as their byproducts.
Agricultural Industry
The raw materials of the agricultural industry are efficiently blended and processed in a V-type blender. The blending process is done both semi-automatic and manually according to the machine’s specifications. This process requires a lot of farmers and also consumes too much time. V-type blender has reduced both time and labor costs at a distinct level.
Agricultural feed, proteins, vitamins, enzymes, meals, supplements, pallets, biocontrol agents, anti-insecticides, nitrogen, phosphorus, zinc, organic material, potassium, minerals, and oats are some of the agricultural products that are blended in a V-type blender.
Cosmetic Industry
The cosmetic industry also uses V-type blenders for mixing and uniform production of chemicals that are applied to the human body. Proper mixing of these products is necessary as it has a direct consent with the human body. Creams face and eyes talc, blushes, and oils are some of the cosmetic products that are blended in a V-type blender.
Plastic Industry
The plastic industry also uses V-type blenders for accurate mixing of plastic polymers and another type of resins. These units consistently mix these substances for better compounding results.
3. Does A V Type Blender Perform Mixing Or Blending Of Different Particles?
A V-type blender has the ability to perform both mixing and blending in a single stainless machine. The vessel has a couple of inclined agitators that include blades in its construction. The rotation of these blades causes both the mixing and blending of particles and results in homogenous mixtures.
As A Mixer
Ideally, a V-type blender is used as a mixer as it can mix a variety of materials together using its sharp blades and other supporting liquid content. Here the mixing of dough acts as a mixer in the state.
As A Blender
A V-type blender acts as a blending machine when different types of heavy particles tend to form micro-level fine particles. Here different types of salts, mixtures, and materials are blended so that they can be used as primary sources in other products.
4. What Type Of Products Requires Blending By A V Type Blender?
The types of products that can be blended with a V-type blender are as follows
Dry Solids
Products produced in different industries including ceramics, cosmetic products, fertilizers, spices, and coffee and bakery use dry solids as their basic ingredients.
Shiners
Varieties of shiners that are products in the cosmetic industry are used as shiners and need to be crushed in fine particles. A V-type blender assists in the blending of these muscovite products into fine powder.
Flour
Flour is also one of the most important products that are blended using a V-type blender. Flour grains are mostly crushed into a fine powder using sharp blades of v type blender and often mixed with other products like water, salt, milk or etc. in the same room. These fine particles of flour are then used as a byproduct in many eatable, confectionary, and food products.
Food Supplement Powders
Food supplements including proteins, fibers, and calcium are also blended in V-type blenders to get quality powdered results. These products are then utilized by human beings as a source of energy and also as a replacement of unhygienic food. Food and pharmaceutical industry products such type of food supplementary products on large scales using a v type blender.
5. What Are The Advantages Of A V Type Blender?
It is hard to find blenders with perfect mixing-to-blending options. Some of the advantages of a v type blender are
Delicate Construction
V-type blenders are famous for their unique design and have blades with agitators that blend the materials into fine particles. This process gives excessive particle size reduction which is required for many delicate substances.
Efficient Material Flowing
V-type blenders are so perfectly designed for proper mixing of free-flowing substances. The material flows smoothly within the system and is mostly preferred from the pharmaceutical industry due to its diverse application.
Preventing Distorting
One of the important benefits that can be gained using a v-type blender is that the mixture remains smooth throughout the process. The particles are mixed together in a way that they certainly do not distort and also do not change the shapes. A rigorous shear mixing force widely helps in breaking large particles into desired small porous-shaped particles.
Material Discharging
V-type blenders are equipped with discharging channels that are present in the lower-centered curve. The containers can also be discharged completely through these discharging channels. This discharging channel is designed in a way that all the waste can be removed and the process of cleaning may be done easily.
6. What Are The Working Principles Of V Type Blenders?
A v type blender follows the following steps during its operation:
In a v-type blender, the rotary motion is generated by the difference in sizes of two barrels or inlet doors.
Due to the difference in shaft and stand, the machine gets greater support for other operations. Once the operation of the machine gets started the materials get decomposed and are mixed together go as horizontal movements are always difficult to assist.
The observation is kept under ideal circumstances as the material produces radial flow and it is also important for them are radial flow remains the only discussion.
In the end when the condition is trained, you are not supported. Complete from the service males is submitted.
The final and blended product is then removed from the system and used in different processes.
7. What Are The Types Of V Type Blenders?
There are two main types of v-type blenders depending upon their productivity and application. Following are the types of a v-type blender
Mini V Type Blender
Mostly small-scale setups are the places where mini-v-type blenders are used. These are such small that easily can be adjusted on platforms and also it is easy to access them. The granules are poured manually into the system and in small quantities, and then these particles are reintegrated gently. Once the process gets completed the operator removes the mixed fine powder out of the system.
Large V Type Blender
Large v-type blenders are mostly found with complete automation and are highly precise in their operations. It has a free-flowing property of materials in bulk quantity. The material is poured automatically through pre-channels where the basic steps are performed.
This material is then entered into the blender and then with uniform movement the particles are automatically blended into fine particles. The mixed final product gets removed from the v blender through automatic channels and is then packed into their desired packaging materials.
8. What Are The Differences Between A V Type Blender And A Double Cone Blender?
Differences between a v-type blender and a double-cone blender are
Construction Design
A v-type blender is v-shaped at the center which is used for proper blending and mixing of particles. This cylinder is attached to the shaft of the stand which allows its rotary movement with the help of a motor.
In a double-cone blender, the two common cylinders are attached in a conical shape that forms a complete blender. These containers are joined at a particular angle depending upon the rotational demand of the production.
Range Of Mixing
A V-type blender allows the mixing of ten or more ten ingredients in a single process.
Whereas a double-cone blender limits its mixing capacity to between two to five ingredients.
Working Operation
Either side of a v shape blender is used for pouring the material into it and then moves with the help of motors associated with it. Once the blending is performed through the agitators and blade present inside the blender, fine particles are taken out of from the other side opening or from the discharge channel of a v-type blender.
A double-cone blender starts its working operation in a way that the material is first fed into the conical containers, it flows from top to bottom and vice versa. This movement faces blades in between that blends the material into fine particles. The blended material is then taken out of the system.
A double-cone blender performs the operation at a much slower speed but gives precise solutions as a result of it. The slow process also assists the manufacturer to get long tern fine products.
Mixing Property
Both the v-type blender and a double cone blender allow the mixing of wet materials and also the blending of these ingredients. Both blenders give unique and accurate results of wet ingredients.
Cleaning Process
V-type blenders are highly versatile and have such a shape that their cleaning process can take easily. The wastage can easily be taken out of the system via the discharge opening present at the bottom of it.
On the other hand, the construction of a double-cone blender is not much complex. The opening and inner wide gap can make the cleaning process comfortable. Although it requires keen observations and effort as compared to a V-type blender.
9. What Factors Can Affect The Efficiency Of A V Type Blender Due To Its Complex Structure?
The complex design of a v-shaped container is supported by the two rotating shafts that cause its rotation. Some of the factors related to it can be
Improper Mixing Time
The leading problem due to the complex structure of a V-type blender is its improper mixing time. This is due to the reverse response from agitators once they are not maintained properly. A homogenous mixture in this regard cannot be gained once the blending time gets increased.
Electrical Energy
Most importantly, the complex structure requires high energy and power. Once the motor does not get the required input power, it reduces the efficiency of agitators, and that results in improper blending and mixing. It is important to maintain the input power level throughout the process which is sometimes difficult to do.
Rusty Bearings
Once the bearings associated with the moving chain gets rusty, it directly effects the movement of blender and shaft both. This performs improper mixing of materials and also no uniform results are obtained.
10. How Different Type Of Products Can Easily Blend In A Single V Type Blender?
Variety of blending results can be obtained through a single v type blender. Some of them are
Powerful Blades
The blades inside a v type blender are much sharp and powered that any type of material can be blend using this machine. These particles experience continuous blending and end up with pure fine particles.
Pre-Processes
Some of the large v-type benders that undergo pre and post-mixing steps in an automated process support in blending and mixing of a variety of materials. Pre-processed materials are blended or mixed together to form fine particles. Fine particles if left with any purity are then further crushed in another process ahead.
Contamination Free Blender
The most viable reason for multiple types of material blending is that the machine is completely contamination and rust-free. It is easy to clean and also supports inner contamination-free blending.
Conclusion
Here are all the 10 tips about V-type blenders. If you know to know more about the technical information about this machine, you are welcome to this blog or just visit the Allpackchina. Hope you have a good time in this post, and kindly leave all your inquiries and questions.
