Best Practices for Energy Efficiency in Air Handling Units (Must Follow)

Climate Grip
4 min readSep 27, 2023

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By offering desirable interior comfort while using as little energy as possible, HVAC (Heating, Ventilation, and Air Conditioning) systems are said to be energy efficient. Efficiency through technology, design, and practices means cost-effective energy, minimal environmental impact, and enhanced system effectiveness.

Air Handling Units (AHUs) are crucial in HVAC systems, maintaining indoor air quality and temperature. Yet, they can be energy-intensive. Efficient AHU management is vital to lower costs, reduce environmental impact, and optimize performance.

How is AHU efficiency calculated?

Indeed, AHU efficiency assessment often centers on energy consumption and airflow performance, with the Sensible Heat Ratio (SHR) being a common metric. It calculates the ratio of sensible cooling capacity to total cooling capacity. Here’s a basic formula to calculate AHU efficiency using the SHR:

AHU Efficiency (%) = Sensible Cooling Capacity (kW) / Total Cooling Capacity (kW) x 100

Sensible Cooling Capacity (kW):

It represents the portion of the cooling capacity that removes heat without changing humidity levels. It’s typically measured using temperature sensors before and after the cooling coil.

Total Cooling Capacity (kW):

It represents the total cooling capacity of the AHU, including both sensible and latent cooling. It’s usually determined by measuring supply and return air temperature and humidity.

Here are some must-follow best practices to enhance the energy efficiency of your AHUs:

Regular Maintenance and Inspections:

Routine maintenance is paramount for AHU energy efficiency. Schedule regular inspections to check for dirty or clogged filters, worn-out components, and refrigerant leaks. Clean coils, lubricate moving parts and replace air filters as needed. Well-maintained AHUs run more efficiently, reducing energy consumption.

Optimized Airflow and Ventilation:

Proper airflow and ventilation are critical for energy efficiency. Ensure that dampers and louvers are correctly adjusted to control the amount of outside air brought in. Implement demand-controlled ventilation systems that adjust airflow based on occupancy levels.

Efficient Filtration:

Choose high-efficiency filters that effectively capture particulate matter while minimizing pressure drop. Regularly replace filters to maintain optimal airflow and prevent energy waste caused by clogged filters.

Free Cooling and Economizers:

If climate conditions permit, use free cooling or economizer modes. These modes utilize outside air for cooling when it’s cooler outside than inside, reducing the load on mechanical cooling systems.

Heat Recovery Systems:

Implement heat recovery systems to capture and reuse heat energy from exhaust air. This can include heat exchangers that transfer heat between supply and exhaust air streams, improving overall energy efficiency.

Optimal Scheduling and Setpoints:

Optimize AHU operation by scheduling based on occupancy patterns using programmable thermostats and building automation systems, preventing excessive heating or cooling and conserving energy.

Regular Monitoring and Data Analysis:

Utilize advanced technologies for real-time monitoring and data analysis of AHU performance. Implementing a system like Climate Grip can provide insights into energy usage patterns and identify opportunities for improvement.

Variable Speed Drives (VSDs):

Consider installing VSDs on fan motors. VSDs allow fans to operate at varying speeds based on demand. It optimizes fan operation, reducing energy use during low-demand periods.

Regular Training for Maintenance Staff:

Ensure that maintenance staff are well-trained in AHU operation and maintenance. Properly trained personnel are more likely to detect and address energy efficiency issues promptly.

Energy-Efficient Components:

When upgrading or replacing AHU components, choose energy-efficient options. This includes high-efficiency motors, drives, and controls.

Energy Benchmarking:

Compare your AHU’s energy performance to industry benchmarks to identify areas for improvement. Benchmarking can help set realistic energy efficiency goals and track progress over time.

Energy Audits:

Conduct periodic energy audits to assess AHU performance comprehensively. Audits can reveal hidden energy inefficiencies and provide a roadmap for energy-saving initiatives.

Climate Grip significantly enhances HVAC energy efficiency, particularly in optimizing AHUs, through advanced technology and real-time data analysis. It actively monitors AHU components, such as filters and coils, in real-time, tracking the buildup of dirt and wear that can reduce energy efficiency. Climate Grip provides timely alerts and recommendations for maintenance or replacements, ensuring AHUs operate at peak efficiency, thereby reducing energy consumption and utility costs. This technology-driven solution empowers building owners and facility managers to make informed decisions and implement energy-saving measures, ultimately contributing to lower operational costs, reduced environmental impact, and enhanced overall system effectiveness.

Conclusion:

Energy efficiency in HVAC systems, especially in Air Handling Units (AHUs), is crucial for modern building management. It entails adopting practices to reduce energy consumption while upholding indoor comfort. Calculating AHU efficiency, often using metrics like Sensible Heat Ratio (SHR), is essential for this endeavor. By implementing best practices like regular maintenance, variable speed drives, optimized airflow, and technology such as Climate Grip, building owners, and facility managers can markedly boost AHU energy efficiency. This proactive approach trims operational costs, enhances environmental sustainability, and bolsters overall system effectiveness, underscoring the crucial role of energy efficiency in modern HVAC systems.

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