A Guide to Choose the Proper Bubble Wrap for Packaging

Peter - Continual Solutions
2 min readNov 2, 2023

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When choosing the appropriate bubble wrap for packaging, there are a few key factors to consider. Bubble wrap is a popular packing material known for its ability to protect items from damage by cushioning them with air-filled pockets on a plastic sheet. Here’s a guide to help you select the right bubble wrap for your packaging needs:

1. Bubble Size: Bubble wrap comes in different bubble sizes, which are classified by the height of the bubbles rather than their diameter. There are four standard sizes: 1/8", 3/16", 5/16", and 1/2". The smaller the number, the smaller the bubble size.

For medium to larger items that are less fragile, it’s best to use medium-sized bubble wrap (5/16"). Wrap the bubbles facing the item for optimal protection, and consider using multiple layers if extra cushioning is needed.

When packaging delicate or fragile items, opt for super small or small bubble wrap (1/8" or 3/16"). You can also create a protective pouch using small bubble wrap.

Large bubble wrap (1/2") is a cost-effective choice for filling void spaces inside a shipping box. It’s preferable to packing peanuts and provides better protection. In some cases, using a combination of bubble wrap sizes may offer the best protection.

2. Roll Width: Bubble wrap rolls are available in various widths, with common options being 12" and 24". Choose the roll width that suits the size of the items you’re packaging.

Read more- 5 Reasons to Switch from Bubble Wrap to Paper Packaging

3. Perforation: Bubble wrap rolls are typically perforated at regular intervals, often every 12 inches. Perforations make it easy to tear off the desired amount of bubble wrap for your packaging needs.

4. Consider Scratch Protection: While bubble wrap is excellent for cushioning and shock absorption, it may not provide adequate scratch protection. For items that require both cushioning and protection from scratches, consider using a lighter-gauge packaging foam. Thicker packaging foam can offer both scratch protection and cushioning for fragile items.

5. Combining Materials: In some cases, it may be beneficial to use a combination of packaging materials. For example, you can wrap a fragile item in small bubble wrap and use large bubble wrap to fill void space inside the shipping box, ensuring maximum protection.

In summary, the choice of bubble wrap size depends on the fragility of your items, while roll width should match the item’s size. Don’t forget to consider scratch protection, and use a combination of materials when necessary to achieve the best overall protection for your packaged items.

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Peter - Continual Solutions

Continual Solutions: 100% recycled and eco friendly paper packaging, no tricks, just green choices. https://continualsolutions.com.au/