High-Performance Tapes Make Appliance Manufacturing More Efficient
Demand for innovative, cutting-edge white products (also known as “white goods”) is accelerating. To understand why this is happening, there are numerous factors to consider. A new generation of homebuyers is taking advantage of low mortgage rates, which they perceive as an opportunity to upgrade or remodel their current residences. In the first half of 2020, there will be more than 124 million people in the United States who own their own homes, according to recent estimates.
Another consideration is the amount of energy used; customers are becoming more conscientious about their consumption as a result of worries over both the cost and the environment. There has also been a steady rise in telecommuting for both office employees and students over the last several decades. Inefficient and insufficient appliances will be subjected to further inspection, which will result in increased wear and strain on them.
Because of this, demand for major home equipment has increased, but supply has lagged behind. As a consequence, manufacturers are on the lookout for specialized assembly solutions that may boost assembly speed while still providing the endurance, performance, and aesthetics that customers have come to expect.
Premium tape solutions may help appliance manufacturers fulfill their operational efficiency targets while also increasing the energy efficiency of their products. Tapes for bonding and tapes for attachment are two of the most essential applications for appliances.
The Advantages of Using Bonding Tapes Over More Conventional Fastening Techniques
Bonding tapes, such as transfer adhesives and double-coated adhesive foams, outperform standard mechanical fasteners and liquid adhesives whether used for assembly, mounting, fastening, or sealing. High bonding strength, the capacity to tolerate high degrees of vibration, and long-lasting sealing against external conditions are all features of appliance applications. Oven and dishwasher fascia and control panels, refrigerator evaporator plates, logos, emblems, and ornamental trim are just a few examples of appliance uses.
Faster and less wasteful application is possible with bonding tapes because they may be die-cut to precise specifications. To put it another way, they are more convenient to use than mechanical fasteners since they don’t need drilling holes that might lead to leaks. Premixing, curing, and cleaning times are not required; they also don’t dry out or coagulate, which means they have a longer shelf life than liquid adhesives.
Refrigerator construction is one example of how bonding tapes affect energy efficiency. With conventional techniques, the evaporator plate and fridge wall are not completely sealed, allowing spaces for the insulating foam to become stuck and cause problems with the cooling system.
In general, tapes are more aesthetically pleasing than other types of bonding. Even though this may appear like a little aspect in the perspective of life duration, it has a higher impact. End consumers don’t anticipate an appliance to need aftermarket maintenance; tapes avoid product concerns like emblems coming off by giving a life that surpasses the life of the device itself. Many brands and quality perceptions might be damaged by adhesion failure.
Attachment Tapes provide a number of advantages to the assembly process.
A wide range of appliance applications may benefit from bonding ZA tapes, although the usage of single-sided aluminum attachment tapes is more focused. The condenser tubes that keep a system cold may be attached to the walls of a refrigerator with the use of duct tape.
Using tape instead of metal clamps in this situation has a number of benefits, operationally speaking. To eliminate stray weld markings, further finishing techniques may be required in the later step. On the other hand, the high-strength tape may be dispensed continuously and automatically from long rolls. An increasing rate of production is accompanied by greater consistency and dependability. Additionally, the tight adherence to the tape significantly impacts energy consumption. As a fin against the cooling coils, it increases heat transfer and improves the efficiency ratio of the cooling system overall (EER).
Success may be aided by the use of the right tapes.
The growing number of people who work and study from home is here to stay, which means that domestic appliances are going to see a rise in use. Only if appliance makers have the ability to scale production with established technology and assembly methodologies can they take advantage of this enormous potential.
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