Simple or complex wire harnesses and wire assemblies
In assembling cable & wire harness, cutting the wire with the help of a particular wire-cutting machine to the desired length is the very first step. Later the wires are stripped to expose the core of the cables. Following is to fit the wire with any required terminals or connector housings that come in many different sizes and specifications. Last of all, involving either a workbench or assembly board, the wires assembled into a harness, which is set up according to design specifications.
With just two wires with central terminals on end, the wire harness is very simple, whereas, others are pretty much complex as they involve multiple cables, connectors, and terminals. There are many factors to consider depending on the type of harness required, including conductor size, stranding size, conductor color, and more. It is beneficial to understand how your wire harness gets designed and manufactured as it allows your team to anticipate and understand any issues that could occur down the road. Not only this, but it also assists your team with a timeline for determining when the product’s wiring will get completed.
As each method requires a different process, wire assemblies can be made by hand or machine, which consists of routing and inserting wires through sleeves, taping the cables, clamps, crimping terminals onto wires, fastening strands with tape, or cable ties and more. As most of the processes are done by hand or semi-automatic machinery, there are so many intricate steps involved in designing and manufacturing
Wire harnesses are small and comfortable, which makes them easy-to-use and conduct. However, cable wire harnesses often need custom-designed shapes in addition to all the other elements like mechanical fastening, sheathing, and over-molded connectors, grommets or strain reliefs. Even the most complex of wire harness, PCC has the capacity to custom design.
PCC is committed to delivering quality Electronic Manufacturing Services (EMS) and solutions. We develop a varied range of cable and harness products that complements with EMS. PCC follow strict processes, aimed at zero defects, to ensure manufacturing repeatability and reliability. A right blend of advanced tools and skilled personnel maximize our cable & wire harness efficiency. Our services are highly cost-effective as compared to other cable harness manufacturers.
Why Choose PCC as your Preferred Cable Harness Manufacturers?
PCC’s management and engineering team bring over 27 years of hands-on experience as a proficient wire harness manufacturers and EMS providers.
• In-depth industry knowledge
• NPI to Full-Scale production capability
• 100% quality inspection and testing
• Competitive Pricing
• Advance return depot
• Adherence to UL/CSA Standard & Certification
Our portfolio for manufacturing/installing cable & wire harnesses includes applications such as heavy-duty vehicles, electric trams and trailers, police and emergency vehicle upfitters, electronic sports equipment, and many more.