Design of Structural Steel Pipe Racks

Global Detailing Consultant
3 min readFeb 2, 2023

Pipe racks are utilized in the development of the petrochemical, synthetic, and electric force crops ventures. They should assist with pipes, electrical force links, and instrument link plates. At times, pipe racks help mechanical apparatuses, vessels, and valve acquire stages. On a very basic level, they can be a connection concerning machines and capacity or utility spots.

The most pivotal underlying segments of your line rack superstructure are:

  • cross over pillars (upholds for channeling, etc.)
  • segments
  • longitudinal swaggers
  • vertical propping
  • Interconnecting/Main piperack (elevated)
  • Unit piperack (elevated)
  • Pipe track or sleeper way (at grade)

Some of Our expertise in Structure for Routing Pipes in the Plant:

Pipe Rack Design

Piping Stresses

thermal expansion

Piping Layout & Design

Pipeline Design

Pipe Rack Design Service

Pipe Rack Cross section

Piping Stress Analysis

Piping isometrics

Isometrics Drawing & Bill of Materials

Piping Material Takeoffs

Piping Instrumentation

Pipe Rack Design & Piping Supports (Structural Detailing)

2D Piping Layouts

3D Piping Layouts

Plot Plan Development

Piping Design Criteria Development

Pipe Sizing & Calculation

Conceptual Pipe Routing

Paper or Blue Print to CAD

Heat Exchangers

Pressure Vessel Design

Pipeline

Tank & Skid Fabrication

Plant Design Engineering Services

Plot Plan, Equipment Layout and Skid Design

Specifications based 3D Piping Modeling, Design, Orthographic Plan, Section, and Detail Preparation

Pipe Stress & Flexibility Analysis

Standard and Custom Pipe Support Design

Piping System Walkdowns

GA Drawings & Isometric Extraction

Material Take Off for Piping, Valves and Insulation

Piping System Revamp Engineering

Piping System Integrity Audit

PFD and P&ID redline markup update

Process engineering support of all project lifecycle phases

Process control narrative development

Preparation of Process Documents (Equipment & Line List)

Process Hazard Analysis (PHA)

Hazard and Operability Study (HAZOP)

Management of Change (MOC)

Mechanical Design & Analysis for Pressure Vessels

Thermal and Mechanical design for Shell and Tube Heat Exchangers

Design and detailing of Boilers, Storage tanks & Silos

Preparation of GA and fabrication drawings

Structural Design & Analysis, Fabrication Drawings

Equipment Support, Walkway, Ladder and Platform Design

Foundation Drawings

Connection Design

Lifting arrangement design

Cast-in-place concrete structures

Monorail / Hoist systems

Civil & Structural Material Take Off

3D Modeling & Steel Detailing

Junction Box design

PLC Programming

Heat tracing Layout and Electrical Circuit details preparation.

Creation of: Instrument Hook-up Diagrams, Single Line Diagrams (SLD), Instruments List & Logic Diagrams, Cable Schedule and Wiring connection list, Electrical circuit drawing, Installation drawing Electrical GA Drawings, Wiring Diagrams and Wiring Lists, Hazardous Area Classification Drawings, Control System Architecture, Instrument Specifications and Data Sheets, Insulation procedure, Bill of Materials, Branch Circuit layouts & Panel arrangement, 3D Modeling of Cable Trays and Instrument Panels.

Pipe Rack

When thinking of Pipe racks, the Structural Engineer will remember the upkeep, allowing straightforward openness underneath the Pipe rack. Thus, second opposing casings (MRF) are utilized or the supporting is confined uniquely to various straights.

You will discover commonly two kinds of line racks:

  • Strutted
  • Untrusted

The principal style swaggered, has longitudinal swaggers including the cross over edges. This expansion gives solidness during the longitudinal course. Additionally, corner to corner propping can be added in order to act along with the longitudinal swaggers to oppose the level masses. This plan is normal.

The untrusted pipe rack doesn’t hold the longitudinal swaggers, henceforth the segments function as cantilevers to oppose parallel burdens longitudinal towards the line rack.

Usually, if applying swaggered pipe racks, the sections will Ordinarily be created with stuck or set base, as indicated by the parallel floating requests.

For untrusted pipe racks, sections will be seen as stuck inside the cross over course and stuck during the longitudinal way. The principal pivot of sections should be opposite to the longitudinal way of your line rack.

PIPE Racks:

  • Structural steel pipe racks ordinarily uphold pipes, power links and instrument link plate in petrochemical, substance, water treatment and force plants.
  • Occasionally, pipe racks may likewise uphold mechanical gear, vessels and valve access stages.
  • Main pipe racks by and large exchange material among hardware and capacity or utility regions.

If you need help in Pipe Rack Detailing, do Contact us and we will be more than happy to help.

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