How to Build a Pallet Coffee Table

Josef Etheridge
3 min readNov 11, 2023

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Building a coffee table from pallets is a popular and relatively easy project, making it a great choice for DIY beginners. Pallets are a sturdy and versatile material that can be transformed into a stylish and functional piece of furniture. Here’s a step-by-step guide on how to create your own pallet coffee table:

Materials and Tools Needed:

  1. Pallets: Preferably in good condition and heat-treated (marked with ‘HT’).
  2. Sandpaper or a sanding machine.
  3. Saw: A handsaw or circular saw.
  4. Screws and nails.
  5. Drill or screwdriver.
  6. Measuring tape.
  7. Casters (optional, for mobility).
  8. Paint or wood stain (optional).
  9. Varnish or wood sealant.
  10. Glass top (optional, for a smooth surface).

Step 1: Prepare the Pallet

  • Choose a pallet in good condition. Inspect it for any damaged planks or protruding nails.
  • Sand the pallet thoroughly to smooth out any rough surfaces and edges. This is important to avoid splinters and to prepare the wood for painting or staining.

Step 2: Design Your Table

  • Decide on the dimensions of your coffee table. Standard pallets often don’t require much cutting if you prefer a simple design.
  • For a taller table, consider stacking two pallets or adding legs.

Step 3: Cutting and Modification

  • If necessary, cut the pallet to your desired size using the saw.
  • For a more polished look, you can disassemble the pallet and reassemble the planks to close any gaps.

Step 4: Assemble the Table

  • If you’re stacking pallets, secure them together with screws to ensure stability.
  • For added functionality, attach casters to the bottom of your table to make it mobile. Make sure the casters have brakes for stability.

Step 5: Finishing Touches

  • Apply paint or stain if you wish to change the color of your coffee table. This step can add a personal touch to your project and help it blend in with your existing decor.
  • Once the paint or stain is dry, apply a coat of varnish or sealant. This will protect the wood and extend the lifespan of your table.

Step 6: Adding a Glass Top (Optional)

  • For a smooth and easy-to-clean surface, you can add a glass top to your coffee table. Have a piece of glass cut to the size of your table top and place it on top of the pallet.
  • Ensure the glass edges are polished and smooth for safety.

Step 7: Enjoy Your New Coffee Table

  • Place your new pallet coffee table in your living area. It can serve as a focal point and a conversation starter.

Tips:

  • Ensure that the pallets you use are safe and free from harmful chemicals. Pallets marked with ‘MB’ are treated with methyl bromide and should be avoided.
  • If you prefer a rustic look, you might choose not to paint or stain the wood, letting the natural character of the pallet shine.
  • Adding shelves or drawers between the pallet layers can provide additional storage space.

Building a coffee table from pallets is not only an eco-friendly project but also gives you a unique, customizable piece of furniture that adds character to your living space.

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