Exploring the World of Hardware Hacking: A Beginner’s Guide

Marcel Rick-Cen
5 min readMar 21, 2024

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Hardware hacking, where curiosity meets technology! In this beginners guide, we’ll delve into the fundamentals of hardware hacking industrial devices. If you’re a newcomer to the field, this article will equip you with the knowledge and tools you need to embark on your hardware hacking journey. Read till the end and find out how you can bypass limit bootloader access time!

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Understanding Hardware Hacking

Hardware hacking involves the (unauthorized) exploration and manipulation of electronic devices, particularly embedded systems such as IoT and industrial edge devices. These devices often run on specialized operating systems like Linux, OpenWRT, Raspbian, FreeRTOS, and Zephyr, making them prime targets for exploration and experimentation.

Essential Tools for Hardware Hacking

Before we dive into the nitty-gritty of hardware hacking, let’s familiarize ourselves with some essential tools:

  1. Flipper Zero: A versatile multi-tool that includes GPIO (General Purpose Input/Output) and USB UART (Universal Asynchronous Receiver-Transmitter) bridge capabilities.
  2. USB-to-UART (USB-to-TTL) Converter: A USB driver that facilitates UART communication, essential for debugging and interacting with embedded devices.
  3. Multimeter: An indispensable tool for measuring voltage, current, and continuity, aiding in troubleshooting and analysis.
  4. Logic Analyzer: Used to capture digital signals, providing insights into device behavior and communication protocols.
  5. Jumper Cables: Male-Male, Female-Male, and Female-Female cables for connecting components and circuits.
  6. Screwdriver and Prying Tools: Essential for opening device cases and accessing internal components.

Levels of Locating UART Connectors on a PCB

UART connectors on a printed circuit board (PCB) can be identified in different difficulty levels:

Can you spot the copper pads for UART?
  • Easy: Often labeled with RX (Receive), TX (Transmit), and GX (Ground)
  • Medium: Found in groups of 3–4 pins, typically near the edges of the PCB or connectors.
  • Hard: Sometimes unlabeled, requiring reference to IC pinouts from datasheets for identification.

Ensuring Electrical Safety

Before engaging in hardware hacking, it’s crucial to prioritize electrical safety. Always use proper grounding and anti-static precautions to prevent damage to components. Most embedded systems operate on voltages of 5V, 12V, or 24V, so avoid accidental short circuits.

Using Multimeter for Analysis

The multimeter is your go-to tool for conducting electrical measurements and analysis:

Using continuity mode to find GND is the first step
  • Identifying Ground (GND): Utilize the continuity mode (beeeeep) to identify GND connections. Measure the PCB’s ground (0V, -) or check for shielding against connectors.
  • Voltage Measurement: In DC voltage mode, power on the device and measure the voltage across remaining connectors. Common voltages include 3.3V or 5V.

Harnessing the Power of Logic Analyzers

Logic analyzers provide invaluable insights into digital signals and communication protocols:

Logic analyzers help in identifying protocols
  • Connect the GND of the logic analyzer with the device’s GND, and the remaining connectors to analyzer channels.
  • The TX channel typically showcases signals between the device and the external interface.

Identifying Baud Rates with Flipper Zero

Baud rate determination is crucial for establishing communication with embedded devices. Here’s how you can identify baud rates using Flipper Zero: Navigate to Menu->GPIO->USB-UART Bridge and configure the baud rate to match the host’s settings.

Common Baud Rates are 19200, 38400, 57600, 115200

Interacting with Devices Using Picocom

Once you’ve identified an UART interface and the baud rate, it’s time to go for your first serial shell. Be sure to cross RX and TX at senders and receivers side:

Then, fire up Picocom, which is a handy tool for interacting with serial devices:

  • Usage: picocom -b [baudrate] [device]
  • Example: picocom -b 115200 /dev/ttyUSB0
  • Use ls /dev/ to identify the device:
  • USB to UART: /dev/ttyUSB0
  • Flipper Zero: /dev/ttyACM0 (Flipper: USB Ch. 0)
  • Exit Picocom: Press [ctrl]+[a] followed by [ctrl]+[x].

Want to see the tools and techniques in action? Follow me now and don’t miss when I publish articles about exploring a home router and an ICS/OT communication server.

Accessing Bootloaders

Embedded system vendors often limit bootloader access time. To bypass this restriction, we can use xdotool to repeatedly send keypresses, extending the bootloader access window.

Example: xdotool key space

By sending the space key repeatedly using xdotool, we can hit the mark within the small access time windows, granting us additional opportunities to explore the device’s bootloader.

Successfully accessed a device’s bootloader

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Conclusion

In conclusion, hardware hacking offers a fascinating journey into the world of embedded systems and cybersecurity. By leveraging essential tools, understanding communication protocols, and employing techniques like xdotool, enthusiasts can unlock new possibilities and gain valuable insights into device functionality and security. Remember to always prioritize safety in your hardware hacking endeavors.

Now armed with this knowledge, it’s time to roll up your sleeves and embark on your hardware hacking adventure. Happy hacking!

Unlock the world of ICS/OT Security!

Whether you’re into safeguarding industrial systems or mastering offensive techniques, join my community-driven courses:

  • Assessing and Protecting Industrial Control Systems
  • Practical Industrial Control System Penetration Testing

Join a thriving community of enthusiasts. Exclusive discounts available for you — visit my Linktree now: https://linktr.ee/rickcen

⌨️ This article is AI-enhanced.

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Marcel Rick-Cen

Teaching you ICS/OT Security. I'm an OT & IIoT Security Consultant by day and a Hacker by night.