Pre-Fabrication of Pipe Spools — Metal Forge India
Industrial construction encompasses a vast array of undertakings, ranging from petrochemical refineries to power and chemical plants. This kind of structure is distinguished by its intricate piping, which links numerous components and carries gases and process fluids. Due to the constraints of time and space, industrial construction projects are heavily reliant on the fabrication and assembly of piping offsite.
As the leading manufacturer, supplier, and stockist of pipe spools, Metal Forge India offers a wide range of prefabricated piping spools in seamless and ERW pipes made of various materials and grades, including alloy steel, stainless steel, duplex, monel, inconel, and Many More.
In this article we will have a close discussion of Pre-Fabrication of Pipe Spools!..
Pre-Fabrication of Pipe Spools
Pipe spools are produced in fabrication shops by utilizing multiple raw pipes and pipe fittings, such as elbows, flanges, and tees. Raw pipes are trimmed to meet the required sizes and transferred, along with pipe fittings, to a fitting table, where certain components are temporarily connected together. After this initial assembly, which constitutes a section of the final pipe spool, the sub-assembly advances to welding procedures for permanent connection before returning to the fitting table to be joined with other spool components.
Spool fitting and welding can be grouped into two types:
- Roll fitting and welding
- Position fitting and welding
Roll fitting and welding entail using a rolling machine to turn the primary pipe, thereby allowing the fitter or welder to execute the operation without relocating. On the other hand, position fitting and welding occur when one or more branches of the main pipe exceed the clearance limit, necessitating the fitter or welder to traverse around the main pipe run to carry out the fitting or welding. As a result, position fitting and welding takes more time to complete than roll fitting and welding. Reducing the number of position fitting and welding operations is one of the primary objectives of pipe spool fabrication sequencing.
Why are pipe spools pre-fabricated?
Shop Pre-Fabrication of pipe spools is a proven means for reducing field installation costs while providing the highest quality in the products fabricated.
Pipe spools are often flanged to facilitate the connection to other spools. The fabrication of these spools is normally performed by specialist fabrication companies which are equipped with the required infrastructure.
The specialist fabricators work under a defined set of quality management criteria to ensure the accuracy of fabrication in order to achieve the proper fit at site and to maintain the required technical parameters defined by the client.
Metal Forge India’s pipe spools are available in a range of sizes and materials, including carbon steel, stainless steel, alloy steel, and nickel alloy. The company’s experienced team of professionals can also customise pipe spools to meet specific project requirements.
With a focus on quality, reliability, and customer satisfaction, Metal Forge India is dedicated to providing the best products and services to its customers. Its commitment to excellence has made it a trusted name in the industry and a preferred partner for projects across India.
Benefits of Pre-Fabrication of Pipe Spools
Pre-fabrication is the process of assembling parts of a product off-site and then transporting them to the final location for installation. This process offers numerous benefits, including increased efficiency, quality control, and cost-effectiveness. When it comes to pipe spools, pre-fabrication can significantly reduce the time and labor required for on-site installation, resulting in a faster, more streamlined construction process. Additionally, pre-fabrication allows for more precise quality control, as each spool is assembled in a controlled environment, ensuring that all components meet the necessary specifications.
At Metal Forge India, their pre-fabrication process is top-notch, utilizing the latest state-of-the-art technology to ensure the highest level of precision and quality control. By choosing pre-fabricated pipe spools from Metal Forge India, you can rest assured that you’re getting the best possible product for your project.
Sizes, grades & Types available in Pipe Spools
At Metal Forge India, we offer Pipe Spools in seamless or welded fabricated form, grades & sizes including;
Construction
Grade
Size Range
Schedule / Thickness
Seamless Fabricated
CS
0.5” to 30”
Min Thk(mm)
Max Thk (mm)
Seamless Fabricated
AS
0.5″ to 30″
10s/3 mm
XXS/85 mm
Seamless Fabricated
SS
0.5″ to 24″
10s/3 mm
XXS/70 mm
Welded Fabricated
CS
0.5″ to 96″
10s/8 mm
XXS/85 mm
Welded Fabricated
AS
0.5″ to 48″
10s/8 mm
XXS/85 mm
Welded Fabricated
SS
0.5″ to 74″
10s/6 mm
XXS/70 mm
Materials & Grades Available in Pipe Spools
At Metal Forge India, we offer Pipe Spools in various materials & grades including such;
Material
Grades
Stainless Steel
ASTM A403 WP Gr. 304, 304L, 304H, 309, 310, 316, 316L, 316Ti, 317L, 321, 347, 347H, 904L
Carbon Steel
ASTM A 234 WPB, WPBW, WPHY 42, WPHY 46, WPHY 52, WPH 60, WPHY 65 & WPHY 70.
Low-Temperature Carbon Steel
ASTM A420 WPL3, A420 WPL6
Alloy Steel
ASTM / ASME A/SA 234 Gr. WP 1, WP 5, WP 9, WP 11, WP 12, WP 22, WP 91
Duplex Steel
ASTM A815, ASME SA 815 UNS 31803, UNS 32205 (Dual Certified).
Design & Engineering Services
At Metal Forge India has a dedicated team of engineers that offer design and engineering services to ensure that each pipe spool meets the necessary specifications. This service is particularly beneficial for more complex projects where precise measurements and specifications are essential. By working with Metal Forge India’s team of experts, you can rest assured that your project is in good hands.
Chemical & Mechanical Testing Facility
At Metal Forge India, they understand that quality control is essential when it comes to pipe spools. That’s why they offer an in-house chemical and mechanical testing facility to ensure that each spool meets the necessary standards for safety and performance. This testing facility is just one example of how Metal Forge India goes above and beyond to ensure that their customers receive the highest quality products possible.
At Metal Forge India is the only fittings manufacturer in India certified with ASME U Stamp & PP Stamp certification. This certification is a testament to Metal Forge India’s commitment to providing the highest quality products and services to their customers. The ASME U Stamp and PP Stamp certifications ensure that all pipe spools meet the necessary standards for safety and performance, giving you peace of mind knowing that you’re getting a product that meets the highest industry standards.
The Best Quality Spools at the Best Price
At Metal Forge India offers the best quality pipe spools at the best price. Their commitment to quality, efficiency, and innovation ensures that each spool meets the necessary specifications while remaining cost-effective. This dedication to both quality and affordability is why Metal Forge India is the go-to manufacturer of prefabricated piping spools
Final Words!..
Pre-fabrication is an essential aspect of the pipe spool manufacturing process, offering numerous benefits over traditional on-site assembly. At Metal Forge India, they offer the highest quality pre-fabricated pipe spools made from a wide range of materials and grades, including alloy steel, stainless steel, duplex, monel, inconel, and more. With a dedicated team of engineers, state-of-the-art technology, and in-house chemical and mechanical testing facilities, Metal Forge India ensures that each spool meets the highest standards of safety and performance.
