How to choose a cartridge heater?
The cartridge heater is a heating element that has shown to be particularly useful in industrial applications. During numerous industrial applications, this heater rod is mostly utilised to heat solids. It is made up of a cylindrical tube and a metal sheath that houses a well-insulated resistive electrical circuit.
Cartridge heaters are favored because of the consistent heating they produce. They also have a lot of adaptability, making them suitable for a wide range of applications. Chemical engineering, food production and preparation, and additive manufacturing, for example, can all benefit from these heating coils.
Consider the five criteria below to assist you in selecting the best and most appropriate cartridge heater rod for your industry:
LOCATION OF INSTALLATION
What location do you intend to put your cartridge heater? Before choosing the heater rod, you should first consider installing the cartridge heater. Consider the type of materials that the heater will come into contact with once you’ve decided where you want to put it.
This is due to the fact that not all materials can tolerate extreme heat. Heat has a deleterious effect on aluminium and brass, for example. When a cartridge heater is used in metals made of these materials, serious heat damage and leaking might occur.
SPEED OF RESPONSE
How quickly do you want your cartridge heater to react? The type of industrial application or procedure being done usually determines the needed response time. Cartridge heaters that respond quickly when activated are required in several industrial operations, such as plastic manufacture.
TEMPERATURE OF THE INTENDED APPLICATION
What temperatures can you expect your cartridge heater to reach? Cartridge heaters manufacturers in India advice to think about the temperatures that your industrial application requires. This will assist you in determining the appropriate sheathing for your heater coil. Furthermore, evaluating the temperature of the intended application aids in deciding the appropriate type of lead to use in your cartridge heater. The lead wires for heater rods intended for use in high-temperature applications should be made of fiberglass.
SIZE AND SHAPE OF THE CARTRIDGE HEATER
What size and form of cartridge heater will be appropriate for your intended installation? Typically, all heater rods are designed with pre-sized standard diameters. As a result, while selecting the ideal cartridge heater diameter, you may need to specify the suitable fit based on the installation site.
LENGTH OF THE CARTRIDGE HEATER
How long do you plan on keeping your cartridge heater rod? The length of your heater coil should be determined by the part that needs to be heated. Simply simply, the longer the length of the item you want to heat, the longer the cartridge heater will be required. Also, if you only plan to heat a small portion of the metal, a smaller heater coil might be preferable.
Conclusion:
Cartridge heaters are used in a wide range of industrial processes, including platen heating, mold dyeing, and sealing bars. Cartridge heaters, on the other hand, are not all the same; they come in a variety of sizes, forms, wattages, lengths, and other features.
As a result, before deciding on the best heater rod for your industrial applications, you should think about the five essential considerations highlighted in this article. Our team of professionals at Arihant Electricals, one of the top Cartridge heaters manufacturers in India, would be pleased to assist and advise you on the best cartridge heater for your industrial needs.
Originally published at https://www.tumblr.com.