7 reasons why you should prototype in Kyoto, Japan

crossEffect is a rapid prototyping design leader: you can get your small lot done with KSN experts.

After the launch of MBC Shisaku Fund, the 1st VC fund for hardware startups to prototype in Japan, I spoke to some friends who aren’t aware of how innovation takes place in such a traditional place like Kyoto. Inspired by a recent post explaining why NYC is a great environment for hardware startups (Keen Home), I believe sharing some examples about Kyoto initiatives can help understanding what’s so unique about our ecosystem.

  1. Monozukuri: rapid prototyping, always fast and better

Japan is known for its best-in-class industrial practices, including the one lead by Toyota: Monozukuri mindset.

Ben Davoult, French Industrial Designer, introduces IoT projects at crossEffect,

Monozukuri — “the process of creating superior products through pride of workmanship, manufacturing excellence, and continuous improvement” — has its deepest origins in ancient Kyoto: all the best-in-class expertise was learnt from China & Korea and then mastered here.

Since the time Kyoto was the political center of Japan, a strong tradition of craftsmanship and specialisation has been developed, in terms of design, architecture and handcraft. This ecosystem later became the basis for both hardware and healthcare worldwide known industries, with a network of suppliers working together to benefit the local business ecosystem.

Such unique resources — connected and working as a group - used to be limited to large corporations and its vast Supply Chain, with companies like Omron, Horiba, Kyocera and Murata, but it’s also available to entrepreneurs now, thanks to recent updates in terms of manufacturing (with the disruption by 3D printers, laser cutters and CNC machines). In this way, small lot productions became common and used even by those giants, as part of their R&D best practices to try new technologies: testing markets and using customer’s feedbacks for constant iteration.

Startups like Hakuto, Google Lunar XPrize winner, count on experts support from small & medium enterprises, like Hilltop (aluminium manufacturers) who understand the main challenges to achieve their goals.

Hakuto, Google Lunar XPrize winner, had support from Hilltop for the robot aluminium parts. Credits: Slush Tokyo.

The city with the largest concentration of universities in Japan, with around 38 universities and colleges, Kyoto students represent 10% of the local population, a great chance for new enterprises to carry out.

Omron, HQ in Kyoto, is credited for having developed the world’s first electronic ticket gate — IEEE Milestone in 2007, and one of the first manufacturers of automated teller machines (ATM) with magnetic stripe card readers. The company has also been engaged in student contests like Koto Challenge, where projects can be brushed up and get further support from other connected programs, like Makers Boot Camp.

That was the case for Waiston Chobit Healthcare members Yuki Matsuda and Yugo Nakamura, both students from Nara Institute of Technology (NAIST). They won the competition with a connected belt and got the chance to improve it. The original prototype was revised thanks to KSN local partners, while Makers Boot Camp’s helped with their Business Plan.

Waiston Chobit Healthcare Yuki Matsuda and Yugo Nakamura, students from Nara Institute of Technology (NAIST), won Koto Challenge 2015.
GLM EV car maker is Kyoto-based company from one of the local universities.

Another company that started at a local university is the EV car maker GLM. Founded in 2009 by Hiroyasu Koma, while he was a member of the faculty of Kyoto University’s Graduate School, his startup secured funding from angel investors, including former Sony CEO Nobuyuki Idei.

2. Quality Control is a key part of manufacturing in Japan

Japanese Monozukuri manufacturing system doesn’t allow any small lot to leave a factory without a minimum quality control, as high quality is always a premise when making a new product in Japan.

Our prototype makers know how to make it work cheaper for startups, and cheaper doesn’t mean bad.

Hacarus partnered with KSN local manufacturers to make a 100% Made in Kyoto IoT device.

Makers Boot Camp Co-Founder Kenshin Fujiwara, a serial-entrepeneur, faced a hardware challenge and achieved his goal, after he decided to make a new product 100% Made in Kyoto: building Hacarus smart scale with Kyoto Shisaku Net, a network of local manufacturers.

Each part of the process was done by one specific company and the project was managed by one leader, which helped Kenshin to get a fast result with a great quality.

3. Project Management is king! Kaizen, Kanban and much more.

One common mistake most startups tend to make is waste too much time and/or money managing a number of different suppliers. Having a Master Plan in advance, with milestones definition and involving experts who can guide your decisions is a key part of manufacturing.

Mathieu Le Pessec, Smiirl counter team member, shared his insights “we wasted a lot of time and money managing suppliers in France. Speaking our language and knowing about manufacturing doesn’t help that much”

If you ever studied Project Management, you might be familiar with terms like “Kaizen” — “applied to processes, such as purchasing and logistics, that cross organizational boundaries into the supply chain”, and also “Kanban” — “takes information that typically would be communicated via words and turns it into brain candy.” It applies “to evolution, not revolution. It hinges on the fundamental truth that you can’t get where you want to go without first knowing where you are.” For startups that have never worked for a hardware project, it’s really hard to face all the ups and downs of a project.

HWTrek Asia Innovation Tour: After Shenzhen, International startups visited Hilltop, a manufacturer with another factory in CA.

SMEs like KSN will take your project seriously no matter how small your lot is, so you don’t have to worry about managing suppliers of your supplier. In such a small country with only a limited surface able to have cities (most of Japan consists of hills, mountains and volcanos), Japanese have been able to develop a very respectful work ethics with sustainable practices as a core.

4- A melting point: Nintendo’s hometown spirit

If you ever played Mario, Zelda or Pokemon, you might be more familiar with our local atmosphere than you could imagine, as all the scenes in those stories/games seem to take place around our neighbourhood. Such an inspiring ecosystem has inspired young talents to start their studies and career in Kyoto, planting seeds for future projects.

That was exactly the case for Kyohei Nakano and Kyohi Kang- back there working as Engineers at Nintendo, where they decided to open their own business. That was the starting point for Atmoph, a company that started with a smart digital window that opens to the world in 4k-videos and gives some ambience to your house, office or restaurant.

Kyoto VR co-founders Atticus and Alessandro, both American expats based in Kyoto, ended up falling in love with the local atmosphere and decided to bring their artistic approach using virtual reality. Currently, they’re looking for partners to help creating a virtual city, implementing new technologies to improve tourism and social interactions.

Kyoto VR aims to create a virtual city using new technologies

5- A vast benchmark for good products

The high level of manufacturing might actually be a direct result from a very demanding market, which means bad products won’t last long here.

I recently bought a USD 1 charger for my iPhone (had to do it in an emergency) and the connector broke inside my phone (probably overheating) — then I had to ask for help to take small pieces out of my connector. I noticed my Japanese friends were very surprised “of course it was a bad choice. What do you expect from a cheap charger?”

A NYC-based startup that visited Japan last year told me about running a project in China. “I closed a deal with a great PCB company offering the slogan: Japanese quality with Chinese prices”

There’s no miracle, Japanese consumers know that the lowest prices usually come with bad quality. And other Asians search for products from Japan and South Korea, looking for good quality products.

6- Join International events in English

Kyoto D-Lab organizes a range of amazing opportunities for interaction with the creative local community, as Kyoto Startup Summer School, bringing mentors and experts from overseas + local role models.

Kyoto Institute of Technology students introduced their hardware project to the meetup audience

Makes Boot Camp co-hosts a series of Monozukuri Hub Meetups — events in English, sponsored by Kyoto City (ASTEM). The main purpose is to give visibility to the new venture companies(as startups are often called in Japanese), so they can get useful feedback from possible customers and partners.

Panel discussion with invited guests: Régis Duhot (Parkisseo from Toulouse), Adrien Sadaka (Timescope from Paris) and Jeff McDaniel ( Innovation Works — Pittsburgh, US)

We mix a range of experts and startups from different ecosystems and diverse backgrounds to share their points of view.

Some of our recent guest speakers were from NYC (Julio Terra/Kickstarter and Ajay Revels/Polite Machines ), Pittsburgh (Jeff McDaniel/Innovation Works), India/China (Manmeet Singh/China Accelerator), to get in touch with our local community of entrepreneurs and France (Régis Duhot/Parkisseo and Adrien Sadaka/Timescope).

Our next event will be @MTRLKyoto with Greg Fisher, Hardware Massive, CEO & Founder

In our next edition — May, 18th, Greg Fisher, Hardware Massive, CEO & Founder, is our special invited guest to share his experience with startups, from CA to China. If you’re around, just sign up here! (free of charge)

7- Kyoto is a great spot for some break

If you’re still not convinced, come visit us and we can show you much more.

Monozukuri Bootcamp team 2017: Narimasa Makino (CEO), Mari Futagami (PR & Community Manager), Nob Seki (FabFoundry NYC) and me

We’re now selecting hardware startups for our next co-hort with FabFoundry NYC, so check more details about Monozukuri Bootcamp and come prototype with us!.

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