How To Convert Fluorescent Shop Light To Led

Ishwar Patel
4 min readFeb 15, 2024

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For decades, fluorescent shop lights have been the go-to choice for illuminating workshops and garages. While they have served their purpose, they come with significant drawbacks like high energy consumption, flickering, and environmental concerns due to mercury content. Fortunately, modern LED technology offers a brighter, more efficient, and environmentally friendly alternative. Converting your fluorescent shop lights to LED is a feasible project for most do-it-yourself enthusiasts, offering not only cost savings but also an improvement in workspace lighting quality.

Benefits of LED Shop Lights

1. Energy Efficiency:

LEDs utilize up to 75% less energy compared to fluorescent bulbs, resulting in substantial cost savings on your electricity bills over time.

2. Lifespan:

LED bulbs boast an impressive lifespan of 50,000 hours or more, significantly surpassing the 10,000-hour lifespan of fluorescent bulbs. This means fewer replacements and lower maintenance costs in the long run.

3. Brightness & Color Rendering:

LED lights offer a wider range of color temperatures and superior color rendering, enhancing visibility and making details and colors easier to discern in your workspace.

4. Instant On:

Unlike fluorescent lights that require time to warm up, LEDs turn on instantly at full brightness, providing immediate illumination when needed.

5. Environmentally Friendly:

LEDs contain no mercury, unlike fluorescent bulbs, and are generally considered more recyclable. Making the switch contributes to a greener environment.

Before You Begin:

Converting your shop lights requires careful planning and preparation to ensure a successful transition.

1. Safety First:

Prioritize safety by turning off the power to the circuit before starting any electrical work. Additionally, use appropriate safety gear such as gloves and eye protection.

2. Assess Your Fixtures:

Determine the type of fluorescent fixture you have (e.g., T8, T12) and the number of bulbs per fixture. Measure the length of your fixtures to purchase compatible LED tubes.

3. Choose Your LEDs:

Consider factors such as color temperature, lumens (brightness), and CRI (color rendering index) when selecting LED bulbs. Research reputable brands for quality and warranty coverage.

4. Gather Tools:

Ensure you have the necessary tools on hand, including screwdrivers, wire cutters/strippers, and pliers. Depending on your chosen conversion method, you may require additional tools such as a bypass kit and wire connectors.

Conversion Methods:

There are two primary approaches to converting shop lights to LED:

1. Direct Replacement:

This method involves swapping out fluorescent bulbs with compatible LED tubes, making it the simplest option for fixtures that support T8 LED tubes.

Steps:

1. Turn off the power and remove existing fluorescent bulbs.

2. Determine if your fixture utilizes a ballast (electronic or magnetic). Some LED tubes are compatible with ballasts, while others require bypassing the ballast.

3. If bypassing the ballast:

Locate the ballast and identify the wires supplying power (typically black and white) and the wires connected to the lamp holders (usually blue and red).

Disconnect the wires going to the ballast from the power supply.

Connect the black and white wires from the power supply directly to the corresponding wires on the LED tube sockets using wire connectors.

Connect the blue and red wires from the LED tube sockets to each other, effectively bypassing the ballast.

4. Install the LED tubes and restore power to the fixture.

2. Retrofit Kit:

For fixtures that are incompatible with direct replacement or require additional features like dimming control, retrofit kits offer a comprehensive solution.

Steps:

1. Follow the specific instructions provided with the retrofit kit, which may involve removing the existing ballast, installing new lamp holders, and rewiring the fixture for LED compatibility.

2. Install the LED tubes according to the kit instructions and test the functionality of the lights.

Additional Tips:

Consider Dimming Capabilities:

If desired, opt for LED tubes or kits with dimming functionality to customize the brightness levels of your workspace lighting.

Check Local Regulations:

Ensure compliance with local regulations regarding the disposal of fluorescent bulbs containing mercury, if applicable.

Prioritize Safety:

Double-check all connections to ensure they are secure before restoring power to the fixture, and always prioritize safety throughout the conversion process.

In conclusion, transitioning from fluorescent to LED shop lights is a transformative step towards enhancing your workspace. The benefits of LED technology, including energy efficiency, longevity, superior brightness, and environmental friendliness, make it a compelling choice for both cost savings and improved lighting quality.

Before embarking on the conversion process, it’s crucial to prioritize safety and conduct a thorough assessment of your fixtures to ensure compatibility with LED tubes. Choosing the right LED bulbs based on factors like color temperature and brightness further optimizes your lighting experience.

Whether opting for direct replacement or retrofit kits, the conversion methods outlined provide feasible pathways to upgrading your shop lights. Additionally, considering dimming capabilities and adhering to local regulations regarding disposal are essential aspects to contemplate during the conversion journey.

By embracing LED technology, not only do you brighten your workspace, but you also contribute to a greener environment and enjoy long-term savings on maintenance and electricity costs. With careful planning and attention to detail, converting your fluorescent shop lights to LED is a rewarding project that enhances productivity and sustainability in your workshop or garage.

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Ishwar Patel
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