A Guide to Nano Diamond Coated Wire Drawing Dies
New technology called CVD (Chemical Vapor Deposition) Coated Wire Drawing Die uses diamond film to cover the wire drawing die. Diamond film is 100% diamond that is polycrystalline and can be described as 100% diamond. As well as having the smoothness and temperature resistance of single crystal diamonds, it has the wear resistance of polycrystalline diamonds and is inexpensive. With its widespread application, it can bring new energy to the wire-drawing industry. It has been extensively used to replace rare natural diamonds.
Processes and technologies:
This pretreatment procedure is intended to create coatings that are more closely matched to their substrates
A micro diamond coating provides excellent wear resistance
A nano diamond coating on the surface provides an excellent surface finish and a low coefficient of friction
By using computer simulations, pass designs can be optimized
Diamond Drawing Diets with Nano Wire Coating
The design and processing of CVD NANO diamond coated wire drawing dies for large and medium copper wire drawing machines are custom made to meet the needs of the customer
Wire Drawing Dies with nano diamond dies manufacturers offer the following benefits:
1. Long service life: Copper aluminum wire, low carbon steel wire, medium carbon steel wire, cable stranded wire, welding wire, and dies have a 20 to 30 times longer service life than cemented carbide molds. Cable wire is stranded and lasts up to fifty times longer than cemented carbide wires.
2. The size controls are accurate and the wire sizes are stable over an extended period of time.
3.The inside of the mould is clear, the self-lubrication is satisfactory, the contact coefficient on the surface is low, the quality of the surface of the rod wire is excellent, the material is not sticky, the quality of the wire is excellent, and any loss in equipment could be minimized in the same way.
4. The wire is between 1% and 2% longer than traditional molds.
5. Reduce the amount of downtime detections, mold change, increase the efficiency of production. Unit production has dramatically increased, saving significant labour costs.
6. It provides energy savings, environmental protection, and environmental protection without pickling.
The CVD Diamond Wire Drawing Die strand and bundle molds guide and/or arrange the wire in the bunching and stranding machines. There is a winding drum inside the machine and a mold is attached to the entry point to take the wire for the single twist and double twist bunching machines.
For tubular and basket stranders, the strand mold is found within the machine to guide and focus the wire. Sometimes, the die is attached to an exterior of the drum inside the machine to control the wire.
There are many metal wire producers who use wire drawing dies to draw wires and they are very important and useful items. Wire drawing tools are primarily used to draw straight and hard-to-machine items like wires, bars, pipes, and wires. In general, it is appropriate to draw processing operations for alloys and metals such as copper, steel, molybdenum, and tungsten. Metal wire manufacturing units must address the most pressing issue urgently: how to decrease the expense on the wire drawing device and extend its life. The wire drawing tool can cost more than 50% of the cost of drawing wire.
There are a number of applications for wire drawing dies, including radar, electronic devices, television, instruments, and aerospace, among others, as well as tungsten wires, molybdenum wires, stainless steel wires, wires and cable cables, and diamond alloy wires. Due to the use of natural diamonds, which are the primary material of the wire drawing die, it is extremely durable. It is drawn using a wire drawing tool. Long-lasting durability as well as wear resistance.
