Why is the facility layout map important?

Shaon Shahnewaz
CloudApper
Published in
4 min readNov 15, 2022

A facility layout design is essential to the overall operation of a business. It helps fulfill the demands of workers and maximizes the efficiency of the production process.

The primary objective of layout is to facilitate the seamless flow of activity, materials, and information inside a system. A facility is the location where a firm conducts its operations. How space is organized has a huge impact on how work is performed and how work, materials, and information flow through a system. Integrating the demands of people (workers and customers), materials (raw, completed, and in process), and equipment into a unified, efficient system is the key to a well-managed facility.

Aspects that influence a map’s layout

When establishing a new facility or enhancing an existing one, small-business owners must take into account a number of operational considerations to ensure the layout is as efficient as feasible. The following are many of these prerequisites:

Future adaptability for expansion or change
The construction of facilities should allow for expansion or modification to accommodate fluctuating production demands. Redesigning a building is a large, costly undertaking that should not be approached lightly, yet it may be required at any moment. Therefore, every design should be modifiable. Flexible manufacturing systems typically consist of plants that produce a broad variety of items in moderate volumes and are highly automated. The objective is to get as near as feasible to assembly line (single-product) production rates while decreasing the time required to switch between items or set them up.

Movement
The building’s construction should demonstrate that the necessity of a smooth process flow has been considered. If you own a factory, the plan should illustrate how the final product exits one end and the raw materials enter the other. Flow may go in a straight path. To return the final product to the shipping and receiving bays, parallel flows, U-shaped patterns, or even zigzags may be employed. No matter the design, it is crucial to avoid going backwards. When components and materials move against or across the overall flow, they get misplaced, documentation becomes jumbled, and it is more difficult to convince everyone to cooperate.

Taking care of matters.
Small company owners should ensure that the layout of their facilities allows for the orderly, efficient, and if feasible straightforward handling of materials (i.e., goods, tools, containers, etc.).

The facility should be constructed to enable the business satisfy its production requirements.

Space management
Using space effectively involves ensuring that traffic lanes are sufficiently broad and that inventory storage warehouses or rooms maximize vertical space.

The proprietors of small businesses must ensure they have enough space for shipping and receiving. Even while space tends to fill up on its own, there is often insufficient capacity for effective reception and shipment.

Communication and aid are readily available.
Facilities should be designed such that interacting with customers and suppliers and communicating with various corporate divisions can be accomplished swiftly and conveniently. Similar to operational areas, support areas should be located where they may be of the greatest assistance.

Impact on worker morale and job satisfaction
Numerous studies have shown that staff morale has a substantial impact on productivity, thus facility owners and managers should consider this when making design choices.

It goes without saying that light-colored walls, windows, and spaces will increase morale. Other strategies are not as evident and are unrelated to the industrial process. For instance, a café or even a gym might be included inside the structure. Once again, cost trade-offs must be made. Does the morale boost from having a cafeteria raise productivity enough to offset the expense of establishing and operating the cafeteria?

Promotional value
If customers, suppliers, investors, etc. often visit the firm, the owner may wish to guarantee that the building enhances the company’s image. The arrangement of the production area and how simple it is to do tasks such as maintenance and cleaning are design features that may impact a building’s aesthetic appeal.

Safety
The building’s layout should make it easier for the business to operate efficiently while adhering to Occupational Safety and Health Administration and other regulations.

We want to maintain the same layout of the building, thus careful consideration is required. Among the objectives are to build the facility so that there is as little material handling as possible, to eliminate bottlenecks, to keep machines from interfering with each other as little as possible, to keep personnel happy and safe, and to ensure that the facility is adaptable. There are just two basic sorts of layouts. Product organization resembles an assembly line since the focus is on the manufactured items. The major emphasis of the process flowchart is the processes required to produce the product. Product layout is used regularly for high-volume operations, while process layout is utilized for low-volume, customized products.

Different office and factory layouts exist.
Buildings for offices and factories are often rather distinct from one another due to the fact that they are used to produce quite diverse products. Conveyors and lift trucks are used to transport items throughout a plant. Additionally, the plant has access to gas, water, compressed air, waste disposal, electricity, telephones, and computer networks. Transportation costs are one of the elements for layout. Business offices must exchange the information via the phone, in writing (reports, memoranda, and other papers), or electronically (computer files). Even though they are difficult to quantify, office layout requirements include minimizing communication expenses and maximizing worker efficiency.

Make the floor plan of your building simple to discover.
With CloudApper facility management software, you may save and access a map of your building’s layout through the web or your mobile device. This makes it simpler to discover how to exit your firm in an emergency or locate an item swiftly. Contact us immediately for further information.

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Shaon Shahnewaz
CloudApper
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Shaon Shahnewaz is a digital marketer, tech enthusiast & blogger who enjoys reading & spending time with his kid.