CATCH OF THE WEEK

GASER reduced 50% the ALARMS of its alkaline galvanizing process building data-driven workflows by MOSAICO

How the Performance and Reliability Center support can lead to an improvement in production activities

DIG:ITA
Published in
3 min readNov 25, 2020

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What did our team find?

Within the framework of X4COATING, the Performance & Reliability Team is involved supporting GASER Process Engineer to daily follow-up plant operation with data driven information.

Though Mi-LIVE skill, #iDO Industrial Digital Operator is addressing to X4COATING Team and GASER Team — on continuous base - the status of the most recurring alarms.

ALARM HITs of GASER alkaline galvanizing process

What was the trigger for this analysis?

Adopting a complete new data driven workflow, supported by the always-on co-operation between Operational Team and X4COATING Data Scientist, GASER is turning its daily activity though data-driven actionable information, approaching on regular bases the operational problems related each alarm, solving one by one, an reaching consequently and overall high plant performance.

What was the value to the customer?

Number of ALARM at causing production problems (Alarms) counted per day

In the last 6month the ALARMs affecting the alkaline galvanizing process has been reduced by 50% !

Maximize machine uptime and know where to prioritize resources through shop floor tracking in real time. Receive breakdown notifications and smart machine alerts for immediate communication with operators, accurate problem diagnosis and faster repairs.

“The Performance & Reliability TEAM helps close the gap between powerful new technology and maintenance engineers on the ground — between great software and people who have to turn a wrench.”

Digitization for a SUSTAINABLE DEVELOPMENT

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DIG:ITA
Digita
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DIG:ITA is a digital & IIoT powerhouse delivering the most complete solution for risk-free digital transformations.