CATCH OF THE WEEK

Optimizing Chemical Products consumption at Gaser galvanization plant in Caravaggio.

MOSAICO workspace is the new way to manage your production floor, collecting, analyzing and collaborate in real time to gain production efficiency.

DIG:ITA
Published in
3 min readJul 27, 2021

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What did our team find?

Based on Customer request to keep monitored the theoretical optimum usage of raw chemicals into the coating process, #iDO Industrial Digital Operator learned how highlight to the production floor about real usage of above chemicals.

What was the trigger for this analysis?

We started from the connection of the field data related the electrical consumption in each step of the coating process.

Mi-LIVE is the MOSAICO skill monitoring all the production floor process parameters.

Than iDO Industrial Digital Operator calculated and highlighted the theoretical consumption of each raw chemicals based on its data-sheet available trough Mi-TAG MOSAICO skill.

Mi-TAG delivers technical specs and real-time information of QR coded equipment in the field.

What was the value to the customer?

The results has been finally highlighted in comparison with the real usage of each chemical recored by field operator every month.

Process optimised with respect to expected raw material use.
Process that can be optimised.
Luca Signorelli

“The above case of studied allowed Gaser to focus on those raw chemicals that was used in greater quantities than the theoretical required amount, allowing them to optimize the production process and avoid waste.” — Luca Signorelli — X4COATING data scientist

Digital Transformation for Sustainability

MOSAICO workspace aims to upgrade all industries and infrastructures for sustainability, and to improve the use of raw materials and achieve environmentally sound management of chemicals and all waste throughout their life cycle, in accordance with agreed international frameworks, and significantly reduce their release to air, water and soil in order to minimize their adverse impacts on human health and the environment.

This is GOAL 12of the Global Goals 2030.

Created with ❤ by DIG:ITA 2021

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