Project Smart Swimming Pool

ABSTRACT

In the following blog post I will describe step by step how to control a swimming pool with self-built IoT modules. The cost of the required electronic components are less than 100 euros.

Smart Pool Controller
  • Introduction: Smart swimming pool with the problem and the requirements, necessary hardware as well as the target of the series
  • Pool Controller: The controller, which measures temperatures and periodically sent via MQTT and can switch over MQTT sockets (433MHz), set up MQTT server on Raspberry
  • openHAB: Connection of the controller, display of the measured data, control of the sockets
  • The Smart Pool: the smart control by openHAB rules, Conclusion & Outlook


Smart Control for the Swimming Pool

of the following four series of articles, we will describe step by step, how to control a swimming pool by means of self-built IoT modules. The cost of the required electronic components are less than 100 euros.

GOAL

  1. the pool and its temperature via a solar system with open source and low-cost electronic components
  2. Access via WiFi and Internet
  3. Flexible expandability

Starting Position

We have a swimming pool, which is cleaned by a sand filter system. This sand filter system has to filter the pool water daily for a certain amount of time.

In addition, we have a thermal solar system, which is designed to support heating and hot water. As this produces too much heat in the summer, it was natural to use this heat in the summer to heat the pool. This is easily possible via additional connections to the heat storage: a circulation pump directs the warm solar water through a heat exchanger, which heats the pool water.

The pump for the water circulation is switched by a timer. The pump for heating is switched on manually as required behind the timer. Of course this is stupid, if one has integrated the solar system in the morning and changes the weather in the course of the day: In the evening, the water for showering and cooking is cold, since all the energy has flowed into the pool. That should change this year!

Requirements

From this situation arose the desire to control the pool smart. What are the basic requirements?

  1. Sensors for heat accumulators and pool water
  2. Switching possibility for the pumps
  3. Control system

All this is easy to implement with an ESP micro controller and a Raspberry Pi. The individual solutions are also available in the web. The pitfalls, however, are in the detail of the combination.

Required Hardware

The following parts and components needed for the pool controller:

For the openHAB server:


Basis for the Pool Controller

Let’s start with the heart of the game, the pool controller. In order not to reinvent the wheel again and again, I decided to set up the project on a basis. I found these in the ESPBASE project. As a template, the project offers support for setting up WiFi via an access point and some other functions that I no longer have to take care of myself. In his project, the developer created an example for the use of ESPBASE. We will build the controller on this basis.

Smart Home Integration

Finally, the pool controller is integrated into the open source home automation system openHAB and thus also offers access via apps on the smartphone.

For the integration we need a protocol for the message exchange. We use MQTT for this. MQTT is a lightweight messaging protocol that is widely used in IoT (Internet of Things). If you want to know more details about MQTT, you will find a good overview at Heise Developer.

For the communication of the pool controller we will need an MQTT broker. For this purpose we have installed the broker Mosquitto on the Raspberry Pi (since openHAB 2.4 there will be inbuild MQTT-server, too).

Installing and Testing MQTT Server Mosquitto

We install the MQTT broker Mosquitto on the Raspberry Pi:

sudo apt-get update
sudo apt-get upgrade
sudo apt-get install mosquitto mosquitto-clients

We open a Subscriber on the topic “/topic” which waiting for messages:

mosquitto_sub -h localhost -v -t /topic

The topic is like listening to a radio frequency. Different data such as temperatures can be transmitted in different channels.

We can test this directly on the Raspberry with the following command, which publishes a message in another console window:

mosquitto_pub -h localhost -t / topic -m “Hello smart Pool”

There are also clients for the smartphone or the Windows PC to receive or send the MQTT messages. Such a client can be quite useful for testing, if you do not always want to open a console on the Raspberry.


Task of the Pool Controller

Pool Controller in action

The pool controller will take over the central control. It cyclically measures the temperatures of the pool water and the heat storage of the solar system. He will also switch the pumps (filter and heater). The ESP is thus both sensor and actuator. The data exchange takes place via WiFi using MQTT.

Temperature Measurement

Measuring the temperature is usually the entry into the programming of IoT sensors. There are various project examples. Often the temperature sensors DHT11 or the more accurate DHT22 are used. However, since the temperature sensors in the project have to be distributed externally, we use the waterproof sensor DS18B20. One of the two sensors for measuring the temperature of the pool water, the other for measuring the temperature in the buffer tank.

The measured temperatures are read by timer every 60 seconds and published by MQTT as a message. The interval is a compromise between the inertia of heating the water and debugging the program. Probably values ​​would be sufficient every 5 minutes, but also the integration in openHAB makes the minute clock later much easier. More on that later.

Controlling radio-controlled Sockets

Since I do not want to handle 230 volts AC directly in the project, I switch the pumps via radio-controlled sockets. There are some radio sockets that can be controlled via ESPs with a 433 MHz radio transmitter. A list of compatible radio sockets can be found in the Wiki of the library used.

Layout of the Circuit

The circuit on the board looks like this:

With the temperature sensors there are still pull-up resistors with 4.7kΩ between the data line and the power supply + 3V VCC.

The data pins on the ESP32 are assigned as follows:

#define PIN_DS_SOLAR 16 // temp sensor solar
#define PIN_DS_POOL 17 // temp sensor pool
#define PIN_RSSWITCH 18 // for 433MHz transmitter

Source Code of the Project

For the project we use the development environment Platform.io IDE. With this we create a project for the board ‘esp32dev’.

The full source code of the project can be found in the author’s GitHub repository: https://github.com/stritti/smart-swimming-pool.

Libraries used

In this project, it is important to use proven software components and to solve as much as possible about existing libraries. For this reason, the following libs are used:

  • rc-switch: Control of the radio-controlled sockets
  • OneWire: Support for I2C sensors
  • DallasTemperature: Reading out the temperature of the sensors
  • PubSubClient: Receiving and sending MQTT messages
  • RemoteDebug: Debugging via Telnet
  • ESPBASE: Template for IoT projects

These libraries are stored in the configuration of Platform.io (platformio.ini) and are automatically loaded and integrated from the Internet during compilation.

The pool controller program is based on ESPBASE, which provides some setup functions as written in the previous section. At the beginning of the code some variables are created and the definitions for the pin assignment are defined.

In addition to the two functions setup() and loop() some other functions are implemented. Essentially, this involves receiving and sending MQTT messages and translating the messages accordingly. In addition, a timer is implemented, which cyclically reads the temperature sensors and publishes them via MQTT messages.

The Details

  1. In the loop function, the WiFi connection is repeatedly checked and, if necessary, restored. That was a treacherous problem: the ESP has repeatedly lost the wireless connection and without the reconnect it could no longer send any data.
  2. The function publish is used to send the MQTT messages. Thus the data of a restart and the temperature measurement are published as JSON messages.
  3. The timer for sending the temperatures is split. The reason is that the actual timer methods have to be as short as possible. In the implementation, the timer calls the onTimer function, which only increments the volatile interruptCounter. The loop function checks this and the actual onTemperature function is triggered. his method also reads and publishes the internal temperature of the ESP.
  4. The function onMQTTCallback is called when a message is sent to a topic starting with ‘/pool/switch/’. The message contains the information of the radio-controlled socket whether it should be switched on or off. The topic is further subdivided into the group and the device coding. This means that the coding of the DIP switches of the socket is transformed into 0 and 1. As a result, this solution can also be used flexibly elsewhere.

The source code of the pool controller can be found directly in the following file: https://github.com/stritti/smart-swimming-pool/blob/master/Pool-Controller/src/pool-control.ino

The Pool Controller on Breadboard for Testing

Testing

Once the circuit has been set up and the project loaded onto the ESP, we can already test it. The ESP will open a WiFi as an access point because there is no WiFi setup by default. If you connect with the pool controller with the smartphone, you can set up the right wireless. Thereafter, the micro controller restarts automatically and tries to connect to the specified WiFi.

If everything is set up correctly, a status message via MQTT should be published already at the start of the ESP. You can do this with the following command on the Raspberry track all messages:

mosquitto_sub -h localhost -v -t /#

It may be necessary to change the IP address of the MQTT server in the source code. Thereafter, the temperatures should be shown on the Raspberry in a minute cycle.

The radio controlled sockets

In the other direction we can switch the radio sockets by sending a suitable message. The topic consists of “/pool/switch/<group>/<device>”. Group and Device are the dip switches of the socket as 0 and 1. The message “ON” or “OFF” is sent.


Swimming Pool and OpenHAB

After we created the controller for the pool control in the previous section, we will now connect it via WiFi with OpenHAB and implement the rules for the smart control.

Installation of OpenHAB

OpenHAB is a “Home Automation Broker”, which is a Smart Home Server software that can be installed on a Raspberry Pi., There is a very good documentation.

I assume here that a basic installation of openHAB already exists.

We now need to add some addons to the installation under certain circumstances. This is possible via the “Paper UI” interface under “Add-ons”.

For the integration of the pool control, we need the following add-ons:

  • MQTT Binding
  • openHAB Cloud Connector (optional for Internet access via smartphone apps)
  • RRD4j Persistence
  • JSONPath Transformation
  • Basic UI

Configuration

The configuration files that we create now are usually located in the path on the Raspberry ‘ /etc/openhab2 ‘. The corresponding structure with the files are stored in the GitHub repository.

Connect MQTT Broker

The configuration for connecting the Mosquitto service can be found in the file ‘services/mqtt.cfg’. The host name and the port are configured there. In our case, openHAB and Mosquitto run on the same Raspberry.

Sitemap with the Items

First we have to define the objects (items) in openHAB so that we can control and evaluate them on the sitemap.

pool.items

The measuring and control points are defined in the file pool.items. There, for example, the links between the MQTT topics and the items are made. So there are the items for the temperatures, which receive the data from MQTT and the items send the messages to switch the pumps. The greater or lesser character in the configuration indicates the direction of the messages:

The charts are used to visualize the temperature curves and the switching times. For the charts to work properly, these data require a maximum of one minute. So our timer in the pool controller fits very well.

The measurement data is stored in a rrdb database. There is also a configuration in the repository for this. Since we do not need the data for long-term evaluations, this internal database of openHAB is completely sufficient.

Attention of the asterisk * in the rrd4j.persist is not a placeholder, but indicates that all elements in this group should be saved!


pool.sitemap

The items are now put together in the sitemap and have the following interface:

Now we have the sitemap with the temperature values ​​and the switching options for the two pumps.


The Smart Swimming Pool

In the previous section we connected the pool controller with openHAB. The parameters of the temperatures can be easily set in the section Settings via the surface of the sitemap in openHAB. The rules react to these changes.

Now it’s all about making the controller really smart: the regulation is automatic and can be adjusted via WLAN or Internet.

Rule Control of Pool

I have implemented three modes for the heating of the pool:

Mode: Auto

The fully automatic mode switches the filter pump time-controlled and automatically heats the pool water up to a maximum temperature. However, this only as long as the minimum temperature in the heat storage is not exceeded.

Mode: Boost

Similar to the “Auto” mode, but without considering the minimum temperature in the heat accumulator.

Mode: Manual

The pumps are manually switched on and off via the app. Regardless of rules and thresholds.

The limit Values

The following three parameters are required to control the temperature of the pool:

  • Maximum pool temperature: How warm should the pool be?
  • Minimum heat storage temperature: what temperature must the water in the storage tank at least have, that the pool can be co-heated?
  • Hysteresis: How big should the temperature deviation be before the min / max rules affect?

The smart Heart: pool.rules

The rules in the pool.rules are the rules of openHAB. These rules use the configuration values that you can set in the settings.

The values of the temperature sensors are compared here and the radio sockets are then controlled on the basis of the hysteresis. Hysteresis is necessary so that the pumps are not constantly switched on and off at very low temperature differences. A value of 0.5 Kelvin has proved to be completely sufficient.

The rules are divided and thus operate the individual operating modes.

Add-On: Display Module

To monitor the temperatures even without an app, we put a small monitoring application in an old screw box. This module was based on the LCD display, which was also featured in a blog article .

This pool monitor is based on an ESP8266 and a LCD display 16 x 2. The ESP receives the temperature values ​​- also via MQTT — and updates the display.

The source code for this is also located in the code repository and was derived from the pool controller.

The case is an old screw box that has been padded with some filler material. Something tricky was the hole for the micro USB plug. Maybe next year this box will be upgraded and equipped with a solar cell. Then this can also be installed outside near the pool.

Open Source

The aim from the beginning was to create a project based on open source. So, of course, again an open source project was created.

The entire project is available on GitHub:

https://github.com/stritti/smart-swimming-pool

And this is the complete installation of the system at the author’s site:

Conclusion

The pool controller has been in use since May and after a few improvements has worked reliably over the complete summer.

The main problem was actually the missing check, whether the WiFi connection still exists. We always thought we had a leak in the code somewhere, but occasionally the ESP controller just lost the connection over the WiFi. Now the controller runs reliably, provides data and controls the pumps.

Since this year, so there is a nice warm pool and still always enough hot water in the home. A project with clear added value in terms of comfort with relatively little financial input. As a result, the project has also achieved a very high woman acceptance factor .

Outlook

There are still a few ways to improve and expand the project over the coming winter. We think of

  • temperature sensor directly on the solar circuit to check whether the heater is in solar or heating mode
  • Outdoor sensor for ambient temperature and water temperature with solar cell supply
  • The control directly in the ESP code on the pool controller (only update the configuration and Monitoring via MQTT)
  • Greater security through encryption of MQTT communication
  • Measurement of water quality (pH, chlorine) by additional sensors
  • Inclusion of weather forecast to better allocate the buffer memory
  • Switch inbuild MQTT service of openHAB 2.4+(and use Homie 3.0 conform MQTT messages)

I am looking forward to replicas, inspired projects and suggestions for further improvements. Also available as pull requests on GitHub.

Author

Stephan Strittmatter is talent scout at an IT consulting company and brings software development closer to young professionals. A few months ago he finally had contact points with the ESP controllers via the Raspberry PI and the BBC micro:bit. They made his childhood dream possible, to finally connect hardware and software easily. The private pool was therefore a welcome project to combine IoT, Smart Home and research drive.

Smart Home - Do it Yourself

Einige IoT-Projekte für dein Smart Home mit ESP32, ESP8266 und Raspberry PI (Deutsch)

Stephan Strittmatter

Written by

Smart Home - Do it Yourself

Einige IoT-Projekte für dein Smart Home mit ESP32, ESP8266 und Raspberry PI (Deutsch)

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