HEMM maintenance optimization

Heavy Earth Moving Machines’ (HEMMs) optimization on cost & time at the time of commissioning, maintenance, and repair.

Puneet Badrinath
Fabrik
2 min readOct 7, 2019

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Commissioning, diagnosis and maintenance of complex equipment involve aligning people, time & resources across multiple teams and geographies over many weeks or months. This leads to long downtimes and high total cost of ownership.

Photo by Albert Hyseni on Unsplash

Here’s a typical maintenance routine for Heavy Earth Moving Machines (HEMMs) for customers in mining. HEMM engines have a lifespan of 15,000 operating hours with routine engine overhauling every few thousand hours of operation. On average, it takes between 6–8 weeks for the entire process of diagnosing, repair/replace and commissioning. Of these 8 weeks, 2–3 weeks go into just identifying the problem whereas actual fixing of the problem takes the remaining time.

25% reduction in equipment downtime

With Fabrik, the customer is able to reduce the 2–3 weeks of effort into 2–3 days thereby reducing overall maintenance downtime by 25%. Activities that would previously take an entire week can be done in a matter of hours with Fabrik’s immersive and collaborative capabilities. This translates directly to higher bottom-line impact for businesses managing a fleet of HEMMs since the TCO (Total Cost of Ownership) is reduced significantly.

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