What is the Future of Battery Trains in New Zealand?

Brendon Harre
Aug 21, 2018 · 9 min read

Electric battery trams or trains have a surprisingly long history in New Zealand and could be successfully used again

A view down Gladstone Road Gisborne, shows a battery driven tram, shortly before the system closed. .

A close examination of New Zealand’s public transport history indicates battery powered trains could have a good future in New Zealand.

New Zealand’s first battery powered public transport vehicles were used in Gisborne. Several trams which ran on battery power rather than a reticulated supply of electricity were purchased following the town’s Mayor . The trams were in service from 1913 to 1929. Unfortunately this experiment with battery powered public transport was . The capital outlay of the imported trams was too expensive for a small town such as Gisborne to sustain. H/T

New Zealand’s second electric battery operated public transport service was a between 1926 and 1934. At the time the service was popular and financially viable. A depot fire ended this experiment in public transport. The Great Depression meant the railcar wasn’t replaced.

NZR RM class (Edison battery-electric)

Christchurch’s electric battery railcar weighed 32 tonnes with driving controls at each end. The engine output of 90 kW meant it travelled comfortably at 60 km/h. Capable of carrying about 70 passengers, the railcar had a range of about 160 km on one battery (charge). The trams used imported Edison nickel-iron batteries.

Approximate route of Christchurch to Little River railway. A cycleway now uses some of the old track bed.

The battery railcar covered the 58 km, 12 stop journey between Christchurch and Little River in 1 hour and 7 minutes at an average speed of 48 km/h. The railcar was popular with passengers and drivers . The elevated track and height of the railcar meant passengers enjoyed a good view over the flat Canterbury plains.

Side-on Canterbury’s battery railcars looked like a passenger carriage, but each end resembled the front of a tram from that era. The body was built by Boon & Stevens, the noted tram-car builders of Christchurch.

In the 1920’s and 1930’s Christchurch had an extensive tram network, so it isn’t surprising that local businesses built a railcar that had tram features.

Canterbury was ideal for experimentation with electric battery powered trains because of its flat terrain. In my opinion not continuing this experiment was a missed opportunity for New Zealand.

Elsewhere in the world experimentation continued. Between 1955 and 1995 Deutsche Bahn Railways successfully operated more powerful (over 300 kW) trains using lead-acid batteries. The had a top speed of 100km/h and were very popular with passengers and drivers. Trains had nicknames, such as, Battery Lightning, Battery Acid Bombers, Socket InterCitys and Pocket Torch Express.

Currently New Zealand is experimenting with electric battery powered buses using powerful lithium ion battery technology.

In 2017 of in Auckland and Wellington.

BYD K9A bus running in Guangzhou

BYD K9 buses are powered by LiFePO4 batteries. The maximum power output is 90 kW. The bus weighs about 18 tonne, has a top speed of 96 km/h and a range of about 250 km.

Wellington has very recently run by bus company Tranzit. The buses were built by Kiwi Bus Builders in Tauranga, with the batteries provided by global company Microvast and the chassis coming from China-based company TEG.

Christchurch will roll out from March 2019. The Christchurch electric buses will only need to be charged once per day.

The has been supporting the increase in electric vehicles in New Zealand. This fund has helped various bus companies, such as, Tranzit undertake research on applying electric battery technology to their bus fleets.

The fund provides up to $7 million per year to co-fund up to 50% of project costs with private and public sector partners in areas where commercial returns aren’t yet strong enough to justify full private investment.

Canterbury’s planned transition to emission-free vehicles for its public transport fleet as outlined in the draft Canterbury Regional Public Transport Plan. Reported in a Stuff.co.nz article titled —

This funding is encouraging a fast uptake of electric battery technology for the public transport industry.

Unfortunately given current funding arrangements, Canterbury or other interested areas will not see a renewal of battery railcar experimentation with assistance from the Low Emission Vehicles Contestable Fund, as rail vehicles are currently outside the fund’s scope. The fund being limited to supporting road electric vehicles and is especially focused on heavy commercial vehicles.

Ninety years ago, New Zealand used off-the-shelf technology to build a successful electric battery railcar. Now that battery technology has improved I wonder if New Zealand should continue the experiment?

Could electric battery railcars use the same off-the-shelf technology as EV buses?

Soon there will be thousands of high powered electric battery and motor units designed for buses and trucks. There will also be many fast electric battery charging units designed for high demand services, such as, bus fleets and commercial freight operators.

Could electric battery railcars piggyback on these technological advances?

Will electric battery technology be the lowest capital cost option for restarting commuter rail services in less populated places like Canterbury?

Electrifying tracks is very expensive. It would cost over $200 million to electrify all of Greater Christchurch’s suburban and satellite town train tracks for instance.

Would electric battery technology be the best way to start a combined passenger rail and EV bus ?

If a whole rapid transit system in a metropolitan area used the same battery technology would that be the lowest economies of scale option?

I am no engineer or train nerd (or EV nerd). I suspect though, that like electric buses some experimentation is required to answer these kinds of questions.

Other countries have recently started experimenting with electric battery trains.

The flexible SunMan solar panels lining the carriage roofs produce energy that is stored a 77 kilowatt-hour (kWh) battery system, which can also charge up between trips via a 30 kW solar array at the main station. The battery bank has around the same capacity as a Tesla Model S, , and can make 12 to 15 runs off one charge as it only takes the solar train around four kWh for each leg of the trip

run by a non-profit organisation. Initially they planned to simply refurbish a 1949 600 Class Rail Motor Train using the original diesel engines. Advances in technology meant electric batteries and solar power was the better option.

1949–600 Class Rail Motor Train

The solar powered train in Byron Bay only travels a short distance of 3km and is not fast. The train is underpowered at 77kW compared to 90kW for Canterbury’s historic railcar and over 300kW for Germany’s successful battery powered trains. The original diesel engine 600 Class trains had a top speed of 100km/hr and a power output of 246 kW.

The whole Byron Bay train system cost just a few million dollars which also included renovating the track and building two train stations. The unsubsidised scheme appears financially viable with a decent amount of passenger use. Extending the track and boosting train power is possible, especially if government funding and cooperation can be accessed.

since it first tested the concept in 2009. The country has found that battery-powered trains are a for many rural lines that do not have electrified tracks.

Test Electrostar Train converted to run on batteries and overhead wires

In Britain, in 2015, a month long trial of a using electric lithium batteries was conducted. The train was able to travel up to 97 km on energy stored in the batteries. It recharged the batteries via overhead-wires when on electrified sections of the line, at stations and via brake regeneration.

On the back of this successful trial and with the improvement in battery technology in 2017 stated:

“The idea that you need to electrify an entire route is no longer necessarily the case… technology is advancing at such a pace that better reliability could be achieved without the construction of unsightly overhead cables.”

Mark Carne added that development in batteries is such that it might soon be cost effective to swap diesel engines for battery or hybrid devices, therefore saving the vast cost of installing power lines above every section of track.

as they didn’t want to continue to run diesel trains to Pukekohe south of Auckland. The estimated cost to extend electrification the 36 km to Pukekohe was more than $100 million. In the end the Government and Auckland Transport decided that full track electrification rather than adding some battery electric trains to Auckland’s train fleet was the best option for a city the size of Auckland.

For the less populated parts of New Zealand perhaps the time has come to restart experimentation on battery powered railcars -it could be brilliant!


Hydrail

Debut of the , a hydrogen-powered passenger train, at

is the generic (not capitalized) adjective term describing all forms of rail vehicles, large or small, which use on-board as a source of to power the , or the , or both. Hydrail convert the chemical energy of to , either by burning hydrogen in a , or by reacting hydrogen with oxygen in a to run . Widespread use of hydrogen for fueling is a basic element of the proposed . The term is used extensively by research scholars and technicians around the world…..

Railway industrial publication Railway Engineer has theorised that the expanding prevalence of wind power has led to some countries having surpluses of electrical energy during nighttime hours, and that this trend could offer a means of low-cost and highly available energy with which hydrogen could be conveniently produced via electrolysis. In this manner, it is believed that the production of hydrogen using electricity available from countries’ electrical grids shall likely be one of the most economic practices available. As of January 2017, hydrogen produced via electrolysis commonly costs roughly the same as natural gas and almost double that of diesel fuel; however, unlike either of these fossil-based fuels, hydrogen propulsion produces zero emissions.

According to Rail Engineer and Alstom, a 10MW wind farm is capable of comfortably producing 2.5 tonnes of hydrogen per day; enough to power a fleet of 14 iLint trains over a distance of 600 km per day. Reportedly, as of January 2017, production of hydrogen worldwide has been expanding in quantity and availability, increasing its attractiveness as a fuel. The need to build up a capable distribution network for hydrogen, which in turn requires substantial investments to be made, is likely to play a role in restraining the growth of hydrail at least in the short term.

60km north of Christchurch there is an unbuilt (insufficient demand) 70MW wind farm called Hurunui Wind. It has planning consent. This proposed wind farm could produce enough hydrogen to run scores of Cordia Alstom iLint hydrogen trains.

If the installation and operating cost of a hydrogen producing facility powered by Hurunui Wind with a backup energy storage facility (which could be pumped hydro or stationary hydrogen gas storage or the main grid) is less than the costs of track electrification for heavy rail (or even light rail) then hydrail could have a big future in the region.

North Island politics about non-renewable hydrogen production in Taranaki may influence whether the South Island gets hydrogen trains or not.

More information on the German hydrogen train route.

New Zealand needs an urbanisation project

A collection of essays about cities, housing, land, the built environment and transport which collectively make the case for New Zealand to implement a wide ranging urbanisation project

Brendon Harre

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Trying to optimise amenity and affordability values for urban areas

New Zealand needs an urbanisation project

A collection of essays about cities, housing, land, the built environment and transport which collectively make the case for New Zealand to implement a wide ranging urbanisation project