How to Cut a Key: A DIY Guide from a Seattle Locksmith

Seattle Web Design
Small Business Websites
5 min readJan 22, 2024

Cutting a key may seem like a task best left to professional locksmiths, but DIY enthusiasts can learn to do it themselves with the right tools and know-how. Whether you’re interested in locksmithing as a hobby or want to create a spare key for your home, this guide will walk you through the steps necessary to cut a key. We’ll start with the basics and advance through each process stage. So get ready to turn those blanks into functional keys!

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Tips from a Local Seattle Locksmith

Key cutting is an essential skill for locksmithing, allowing you to create duplicates or replacements of keys. Understanding how to do it yourself can save you time and money and give you greater security. This intricate craft involves precision and attention to detail, elements that we’ll explore in this instructional post.

Step 1: Gather the Necessary Tools

Before you begin, you’ll need to collect a few essential tools and materials:

  1. Key cutting machine
  2. Key blank that matches the type of key you’re duplicating
  3. Original key (if available)
  4. Key deburring brush or a fine metal file
  5. Clamp or vise (optional)
  6. Safety goggles
  7. Ear protection (if using a loud machine)

Make sure your workspace is well-lit and organized, as precision is critical in this process.

Step 2: Identify the Type of Key

There are many types of keys, including house, car, and high-security keys. It’s vital to identify the key you need to duplicate:

  1. Single-Sided Keys: Commonly used for standard door locks.
  2. Double-Sided Keys: Often used for car doors and contain cuts on both sides.
  3. Four-Sided Keys: Larger than typical keys and have four sets of teeth.
  4. Tubular Keys: Circular in shape and used for bike locks or vending machines.
  5. High-Security Keys: Contains unique indentations or magnetic components for added security.

By examining the key’s shape, grooves, and edges, you can determine the essential type and thus, select the appropriate blank key.

Step 3: Prepare the Key Blank

Once you’ve identified the type of key, select a blank that matches its profile. If you have the original key, compare it to the blank to ensure they are of the same type and size. A misfitting blank can result in a key that does not work or fits poorly.

Step 4: Use the Key Cutting Machine

  1. Please turn on your key cutting machine and ensure it’s functioning correctly.
  2. Secure the original key, if available, in the machine’s alignment tool. This will serve as the template.
  3. Insert the blank key in the corresponding position, ensuring it’s clamped firmly in place.
  4. Activate the machine’s cutter and slowly trace the profile of the original key. The machine will replicate the cuts onto the blank key.
  5. If the original key is not available, you’ll need to set the machine according to the key code that dictates the necessary cuts.

Be sure to follow your machine’s manual for precise instructions, as the process may vary depending on the equipment used.

Step 5: Fine-Tune the Key

Once the initial cut is done, remove the newly cut key and carefully inspect it. Use a key deburring brush or fine metal file to smooth out any rough edges or burrs. This is crucial to prevent damage to the lock and to ensure the key operates smoothly.

Step 6: Test the Key

Now, it’s time to test your freshly cut key. Please insert it into the lock and gently turn it. If it sticks or won’t turn, it may need further refinement. Remember not to force the key; a well-cut key should turn with ease.

Step 7: Troubleshooting

If your new key doesn’t work, here are a few common issues and solutions:

  1. Rough Operation: File down any remaining burrs or uneven ridges and try again.
  2. Key Does Not Fit: Verify that you have used the correct blank and the cuts are accurate.
  3. Key Turns But Doesn’t Unlock: Check the depth of cuts — they may be too shallow or too deep.

You might need to repeat the key-cutting process if the original cuts were significantly off.

Takeaway on Key Cutting

Key cutting is as much about practice as it is about precision. Don’t be discouraged if your first few attempts are less than perfect. Each attempt will bring you closer to mastering this valuable DIY skill. Remember that locksmithing is an art that becomes more rewarding with time and persistence.

Whether for your home, luggage or even your vehicle, the ability to cut your own keys is empowering and can save the day. So keep honing your skills, and may your locksmithing journey unlock great success!

Additional Tips and Tricks

  1. Always use gloves when handling a key blank to avoid leaving fingerprints or oils that can affect the cutting process.
  2. Use a key gauge to compare your original key with the new one for accuracy.
  3. If you’re having trouble determining the correct depth of cuts, try using a marker on the original key to transfer its markings onto the blank. This can serve as a guide for your cuts.
  4. When cutting a vehicle’s key, double-check the programming instructions before buying a blank. Some vehicles require special programming to work with a new key.
  5. If you plan on using your new key frequently, it’s recommended to use a durable material such as brass or steel for longer-lasting results.
  6. Keep your key-cutting tools clean and well-maintained to ensure accuracy and longevity.
  7. Don’t forget to label your new keys with a sharpie or tape for easy identification.
  8. If you’re still struggling with key cutting, consider taking a class or seeking advice from a professional locksmith. With their expertise, they can offer valuable tips and guidance to help improve your skills.
  9. Always follow safety precautions and use proper cutting techniques to avoid injury.

By following these additional tips and tricks, you can master key cutting quickly! You can confidently cut keys for various locks with practice and patienceand save time and money. So keep practicing and never stop learning new techniques to improve your skills. And always remember to have fun while doing it! Key cutting may seem mundane, but with the right mindset and approach, it can be an enjoyable and rewarding skill to master. So don’t give up; keep honing your skills, and soon enough, you’ll be known as the go-to person for all key cutting needs. Happy cutting!

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