Chapter 7: Hardware Integration and Interoperability for Smart Products 2.0

Ed Fullman
The Age of Autonomy
4 min readJun 10, 2024

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Introduction

One of the defining characteristics of Smart Products 2.0 is their ability to integrate and communicate seamlessly with various hardware components. This integration is crucial for ensuring that smart products can operate efficiently and effectively in diverse environments. This chapter explores the integration of hardware using multiple protocols and highlights the role of distributed edge computing in facilitating this interoperability as the integration point in the field.

Integrating Robotics with ROS 2

The Robot Operating System (ROS) 2 provides a flexible framework for developing robotic applications, offering tools and libraries that support a wide range of robotic functionalities. ROS 2 enhances interoperability, allowing for the integration of various hardware components and sensors with robotic systems. It supports real-time control and data processing, ensuring that robotic systems can respond quickly to changing conditions.

ROS 2 enables the development of advanced robotic automation systems that can perform complex tasks in industrial, aerospace, automotive, agriculture as well as services tailored to consumer retail, and healthcare. Its real-time control capabilities make it ideal for applications where precise and timely responses are critical.

For Smart Products 2.0 the topic-oriented pub/sub integration provides the means to seamlessly integrate hardware input and output to a distributed application where the edge becomes the integration point for hardware in the field. Coupled to blockchain and other technologies this becomes a powerful solution.

Interfacing with MQTT

MQTT (Message Queuing Telemetry Transport) is a lightweight messaging protocol designed for resource-constrained devices and low-bandwidth, high-latency networks. MQTT is well-suited for applications where bandwidth efficiency and real-time communication are critical, such as remote monitoring and control systems.

In a Smart Products 2.0 environment, MQTT facilitates IoT connectivity by enabling devices to publish and subscribe to data streams, allowing for efficient communication between sensors, actuators, and edge systems. It supports remote monitoring applications by providing reliable, low-latency data transmission from devices to edge-based monitoring applications

CAN Protocol Integration

The Controller Area Network (CAN) protocol is widely used in automotive and industrial applications for reliable communication between microcontrollers and devices without a host computer. CAN provides robust, real-time communication capabilities, making it ideal for applications that require high reliability and fault tolerance.

In automotive systems, CAN is extensively used to connect various electronic control units (ECUs), enabling the integration of smart vehicle components. In industrial automation, CAN facilitates communication between sensors, actuators, and control systems, ensuring reliable and efficient operation of automated processes.

CAN’s implementation in automotive, aerospace and other vehicle operations has always been edge-native, and with addition of connected services for these implementations becomes the embodiment of Smart Products 2.0 and a distributed architecture.

Modbus Protocol Integration

Modbus Protocol Integration

Modbus is a communication protocol commonly used in industrial environments for connecting electronic devices and enabling communication between them. Modbus is known for its simplicity, robustness, and ease of implementation, making it a popular choice for industrial automation and control systems.

Modbus is used in process control applications to enable communication between various control devices, such as PLCs, sensors, and actuators. In building automation, Modbus facilitates the integration of HVAC systems, lighting controls, and energy management systems, enhancing operational efficiency and comfort.

Modbus to Edge Integration is another prevalent example for the creation of Smart Products 2.0 in a setting where a PLC based controls form a layer of integration to Modbus and then on to an Edge Device.

Other Protocols for Hardware Integration

In addition to ROS 2, MQTT, CAN, and Modbus, other protocols such as OPC-UA, Zigbee, and Bluetooth are also used for hardware integration in Smart Products 2.0. These protocols offer various advantages in terms of range, power consumption, and data transfer rates, catering to different application needs.

Protocols like Zigbee and Bluetooth are commonly used in smart home devices to enable wireless communication between sensors, controllers, and user interfaces. OPC-UA is used in healthcare applications for secure and standardized communication between medical devices and hospital information systems. The introduction of an Edge Device to integrate these protocols locally in the field, manage processing of an automation workflow versus a centralized systems.

Multiple Protocols Feeding Hardware Telemetry

Smart Products 2.0 often operates in environments with diverse hardware components and communication protocols, necessitating seamless integration and interoperability.

In a Smart Products 1.0 environment, ensuring consistent and accurate data transmission between many devices using different protocols communicating with central servers in the cloud can be challenging, requiring robust integration strategies.

The edge integration layer acts as a mediator, intercepting and processing control requests and telemetry data from various protocols based on the application’s needs. This layer enables real-time data processing, filtering, and aggregation, ensuring that relevant information is transmitted to smart product applications and control systems.

Conclusion

The integration of various hardware components and communication protocols is a cornerstone of Smart Products 2.0, enabling seamless interoperability and efficient operation in diverse environments. By leveraging advanced protocols like ROS 2, MQTT, CAN, Modbus, and others, smart products can achieve robust connectivity and real-time data processing. The edge integration layer plays a crucial role in managing this complexity, ensuring that smart products can meet the demands of modern applications and deliver enhanced functionality and user experiences.

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Ed Fullman
The Age of Autonomy

Developing cool products with cool people I care about.