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Algae as bioresource in circular bioeconomy

In the scope of circular bioeconomy and bio-based resources, algae seem to fit perfectly into the picture. On one hand, their biomass is full of macro- and micronutrients as well as interesting pharmaceutical compounds. On the other hand, they can be easily cultivated in a wide variety of wastewater and waste streams, treating and cleaning the water as they grow. In addition, they get rid of a nasty wastewater odour and sequester carbon dioxide to produce oxygen.

Water2Return, European H2020 project on turning wastewater facilities into bio-refineries by REcovery and REcycling of nutrients from wastewater and converting them into added-value products for a circular economy in agriculture, also with the help of algae.

Algae have a huge potential as the bioresource for food, animal feed, chemicals, and materials. While macroalgae are currently mostly produced in the sea, microalgae are the ones cultivated on land. But don’t be alarmed. One of the great things about algae cultivation is that they don’t compete for the agricultural land as some other crops used for the biofuel production. They can be cultivated in a desert or degraded areas, unsuitable for any other use. And anyway, they don’t need so much land in the first place. Comparing their production with the agricultural crops, microalgae can produce 4–15 tonnes of protein per hectare per year while soybean usually reaches 0.6–1.2 tonnes (van Krimpen et al. 2013).

Biomass production

Large-scale algae biomass production mostly takes place in (photo) bioreactors or raceway ponds. Bioreactors can be installed indoors for the rapid biomass production of specific ingredients, for example pigments. They can also be used outdoors and installed vertically to enhance the yield per land area. Because they are a closed system, algae can be cultivated there in the fairly sterile conditions.

NWE Interreg ALG-AD project tackles the possibilities to create value from waste nutrients by integrating algal and anaerobic digestion technology. Photobioreactors can be seen on the lower left side.

Raceway ponds are open systems and thus more prone to environmental impacts. They provide quality biomass nevertheless and at the same time require much lower initial investment and maintenance costs. They can be completely open or placed in the greenhouse, the later for the purpose of continuous production in the sub-optimal climatic areas (i.e. winter season in continental Europe). Spirulina (Arthrospira platensis) for food is produced in this way. Raceway ponds also allow relatively simple production of biomass in the waste streams, from municipal wastewater to anaerobic digestate from the biogas plants.

Spirulina production in the greenhouse (Source: Algen, algal technology centre, llc).

Several other cultivation systems are researched and developed in hope to achieve even higher production. Thin-layer systems, biofilms and algal turf scrubbers are some of the many innovative and promising production systems developed around the world.

Algae for food and animal feed

Algae are rich in proteins, lipids, amino acids, vitamins, pigments and other beneficial compounds. They typically contain essential amino acids, essential fatty acids, including omega-3, omega-6 and omega-7, as well as vitamins A, B, C, E and K (see FDC data for Spirulina). Proteins can amount up to 60% in some species, similar to soybeans. People living in the coastal areas have been aware of their benefits for thousands of years and included seaweed in their diets for nutrition. Seaweeds are still an important food source in many countries, typically Asian. In the light of rising awareness about the benefits of algae, seaweed production is currently rising also on other continents, including Europe.

Spirulina (Arthrospira platensis) under a microscope (Algen, algal technology centre, llc).

Microalgae consumption is not yet so common, but the case for using them as the food source is compelling. Currently, microalgae from two genera are prevailing in the food sector: Chlorella and Arthrospira, more widely known as Spirulina. Microalgae are rarely consumed fresh (mostly to the logistic and conservation issues) and are mainly available in the dry form as tablets, powder or flakes. Algae are already a part of the fish diet in aquaculture and they are extensively studied as the feed additive for pets and farm animals that could lower the need for the use of antibiotics. Many other microalgae are being studied as the food source, forces being put mainly into developing productive and cost-effective mass cultivation and harvesting techniques.

Dried spirulina for human consumption (Algen, algal technology centre, llc).

Phyto-pharmaceuticals and cosmetics

Number of algae species has been estimated somewhere from 30.000 to potentially 1 million (Guiry 2012). They are extremely heterogenous and thus represent a huge genetic pool of various compounds, some of which have already been known for a very long time (f.e. agar and carrageenan). They can be used for production of agricultural biostimulants due to their hormone content. Biopesticides derived from algae are gaining in importance as well in the scope of European Green Deal goals and Farm to fork strategy.

The European Green Deal goals.

Algae extracts contain active substances like carotenoids, chlorophyll, fucoxanthine, fucosterol, squalene, mycosporine-like amino acids, and more, all known as strong antioxidant agents. They can have pigments like lutein, a known carotenoid beneficial for eyes (also known as “the eye vitamin”) which also protect the skin from damages caused by UV radiation. Another perspective antioxidant is ulvan, polysaccharide extracted from the sea lettuce. Various algae contain a lot more bioactive compounds which are important for skin care, sun protection, and other care products.

Agricultural utilisation

Algae and their extracts have a long tradition of being used in the agriculture as the soil conditioners and enhancers of crop productivity. The benefits of algae application on the agricultural field are numerous, such as stimulation of seed germination, enhancement of growth (shoot and root elongation), improved water and nutrient uptake, frost and saline resistance, biocontrol and resistance to pathogenic organisms, fertilisation and remediation of contaminated soil. Adding algae to the soil also improves its water holding capacity and structural characteristics as well as compensates for the deficiency of nitrogen, phosphorus, potassium and other minerals. The beneficial effects of algae in agriculture, especially higher crop yield, are being reported in numerous research publications.

Growing tomato with the help of algae (Algen and University of Ljubljana, Slovenia, in the scope of Water2Return project).

Algae can importantly contribute to the 2030 targets for sustainable food production as their application in the agricultural production significantly reduces the need for the use of chemical pesticides and mineral fertilisers as well as the need for antimicrobials use. They are also a perfect candidate to support the organic farming if used together with the advanced agricultural approaches, like crop cycling and conservation farming.

European Green Deal and Farm to Fork 2030 targets for sustainable food production.

Biofuels and energy

Algae can be used for production of biogas, bioethanol or biodiesel. Their biomass can be used for production of electrical power in biogas plants. The components of cell wall and storage sugars can be used to produce bioethanol and the lipids can be used to produce biodiesel. The reason for limited utilisation of algae for biofuel is simple: the cost is still too high and can’t compete with fossil fuels in current market. One way to lower the costs is algae cultivation in wastewater, which is by far cheaper as cultivation in the pure chemical media. Another trend-line is co-production of biofuel with higher value products (phyto-pharmaceuticals for example) or animal feeds. In biorefineries, components of algal biomass can be utilised for many different purposes, from lipids for biofuels and proteins for animal feed to extracts of interesting bioactive compounds, like pigments, vitamins or agar.

Production of biofuels with algae grown in municipal wastewater in Aqualia (Spain) in the scope of All-Gas project.

Wastewater treatment and biomass valorisation

Algae systems present attractive opportunities for multiple industries because they can grow in most wastewaters as long as they are not toxic. They recycle nutrients that would otherwise end up as pollutants in the natural environment. Algae take up carbon, nitrogen, phosphorus, and many other minerals and metals, and turn them into valuable biomass. Biomass can than be used as a secondary raw material for the production of many new products: from low-added-value biomaterials, biofuels and biofertilisers to high-added-value substances like pigments, proteins, lipids, biopesticides, agricultural biostimulants or bioactive compounds for cosmetics and pharmaceuticals.

Algae raceway pond as a part of wastewater treatment facility in Seville, Spain (Algen, Water2Return project).

The systems can be seamlessly added to the existing technology as side-streams, thus not requiring restructuring of a current installation, be it in the wastewater treatment system of the sewage plant or in the industrial technology systems. An addition of algal raceway pond can complement or even replace the secondary and tertiary treatment of wastewater, substantially reducing the production of unwanted sludge (not allowed to be agriculturally used in many countries). Algae can be also utilised to stabilise the liquid phase of anaerobic digestate, for example in the biogas plants, significantly cutting down the storage and transport logistic costs and greenhouse gas emissions.

Photo: Algen archive.

In conclusion, algae have a lot to offer and we’re happy to see the technology advancements and research of different species that will make all the discussed possibilities spring to life.

Interesting links

Alg-AD — Creating value from waste nutrients by integrating algal and anaerobic digestion technology

AlgaeBioGas — Algal treatment of biogas digestate with significant economic and environmental benefits for biogas plants operators

Algen, algal technology centre, llc

All-Gas project

EABA — European Algal Biomass Association

Frontiers in Marine Science — Research Topic: Boosting the Potential of Algae for Biomass Production, Valorisation, and Bioremediation

Life AlgaeCan — Adding sustainability to the fruit and vegetable processing industry through solar-powered algal wastewater treatment

SABANA — Sustainable algae biorefinery for agriculture and aquaculture

Water2Return — Ecovery and REcycling of nutrients TURNing wasteWATER into added-value products for a circular economy in agriculture

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Maja Berden Zrimec

Maja Berden Zrimec

PhD in biology, content writer, senior researcher and project manager, algae expert