LIMELIGHTS
AI.DA digital operator’s daily effort in detecting anomalies at Calcis Lienen GmbH & Co. KG
How our AI.DA digital operator helped uncover important anomalies.
What did our team find?
AI.DA, X4LIME digital operator, is not just another piece of tech; it's a testament to how far the lime industry has come in embracing modern solutions for age-old challenges.
While overseeing the operations of the QualiCal PFR Synthesis lime kiln at CALCIS LIENEN, AI.DA uncovered significant anomalies.
These discrepancies related to the solid fuel load within the SILO LIGNITE, a crucial component that feeds the kiln with the necessary fuel to function.
What was the trigger for this analysis?
A routine check by AI.DA of the kiln’s operational data. During this check, AI.DA noticed irregularities in the solid fuel load inside the LIGNITE SILO, which prompted further investigation.
The analysis’s origin stems from PRC Performance and Reliability Servicies commitment to continuous improvement.
In industries where fuel consumption and material handling play pivotal roles, even slight deviations can have ripple effects across the operational chain. Recognizing the Synthesis lime kiln’s importance at CALCIS LIENEN, and its potential vulnerabilities, AI.DA was tasked to ensure that the fuel loading process within the SILO LIGNITE was consistent and efficient.
The decision to delve deeper was a proactive measure, emphasizing the significance of preventive maintenance over reactive adjustments.
What was the value to the customer?
For CALCIS LIENEN, the insights provided by AI.DA brought forth multi-dimensional advantages. Without the vigilance of AI.DA, these anomalies might have lingered under the radar, potentially escalating into safety hazards, especially considering the volatile nature of solid fuel loading. Additionally, these unchecked discrepancies could have spiraled into wasteful fuel consumption and operational hiccups.
“Unearthing anomalies early is crucial in any operation. By leveraging Ai.DA’s precision, we’ve not only enhanced the efficiency of the Synthesis lime kiln but also safeguarded against unforeseen complications. Embracing digital solutions ensures that industries like CALCIS LIENEN can consistently deliver at their peak while emphasizing sustainability. I’m proud of our team’s commitment to driving positive change through innovation.” — Edoardo Cella — X4LIME Team Leader.
The digital lifcycle
The incidental upside of this intervention was an invaluable opportunity for collaboration and enrichment.
It spurred discussions among the team on how to better integrate and enhance clarity around alarm notifications and streamlining troubleshooting efforts, ensuring all stakeholders are well-informed and equipped to handle arising issues.
Refining the textuality of the alarm notifications
This manifested in refining the textuality of the alarm notifications displayed on the MOSAICO Mi-LIVE App for the plant personnel:
Knowledge integration
Moreover, to foster an environment of continuous learning and knowledge integration, a fresh set of documentation was introduced via the Mi-TAG App, creating a centralized source of truth for all:
Digital Transformation for Sustainability
MOSAICO workspace aims to upgrade all industries and infrastructures for sustainability. This is GOAL 12.4 of the Global Goals 2030.
© Published with ❤ by X4LIME 09.2023
